Access chambers and

maintenance shafts
Issue 1
Contents
Access chambers (worker-entry) 1
Applications 2
Benefits 2
Design information 3
Components 3
Precast base 3
Shaft 3
Taper top (option one) 3
Squat top (option two) 3
Converter slab (option three) 3
Make up rings 3
Cover and surround 3
The Supabowl conical precast base 5
HumeSeal watertight coupling 5
Joint types 6
Wedge joint 6
Epoxy joint 6
Mastic joint 6
Maintenance shafts (non worker-entry) 7
The QuickTee system 7
Precast solutions 8
Contact information 9
 Access chambers
Access chambers (worker-entry)
Humes provides a range of precast concrete sewer access chambers suitable for
depths up to 9 meters, in accordance with AS 4198-1994 Precast Concrete Access
Chambers for Sewerage Applications.

Access chambers or manholes are vertical shafts that Left:

Access chamber
connect sewage transfer pipes to the surface to allow structure ready for
worker-entry. Humes manufacture complete access backfilling

chamber structures to satisfy various local water codes,

practices and physical site conditions.

To address the issue of groundwater ingress a wedge ring

jointing system which provides a flexible watertight joint
is available.

Humes offer a range of precast access chambers,

with nominal sizes ranging from DN1050 to DN3600.
In addition, a range of components are available to
complete the access chamber structure for almost
any application.

Access chambers and maintenance shafts 1

 Applications Benefits
Below: Humes access chambers are ideal for the following Being precast, the need to pour concrete on site is
1,100 mm precast
base with factory applications: eliminated. This not only reduces the total number of
benching activities on site, but eliminates the in-situ base, which
New residential and commercial developments.
can be a major cause of water infiltration within sewer
Joining into existing sewer lines.
reticulation systems, if poor construction practices
Sewer infill projects within established urban
are used.
areas where speed is of the essence to reduce
One crew can lay the pipe and the access chambers.
disruption to residents.
This improves labour and machinery efficiencies
Vacuum collection and isolation chambers.
on site, while improving installation time and
Air valve and scour pits, as well as overflow and
project costs.
discharge chambers.
Backfilling the chambers can be coincidental with the
Inspection and maintenance.
pipeline backfilling. This eliminates delayed backfilling
at access chambers, significantly reducing the time
that trenches are left open, which improves safety and
reduces risk.
Given a stable soil foundation, bases require minimal
bed preparation and are simple to place, which reduces
dependence on specialist skills on site.
HumeSeal couplings make connecting pipes to
the base quick, flexible, watertight and reliable
(refer to page 5).
Components can be supplied with Humes
jointing system that is specific to the local market
(refer to page 6).
Cored holes and precast benching can be placed at any
angle making the system capable of accommodating
all inlet configurations.
Orders are usually supplied within three working days
of receiving drawings. This just-in-time manufacturing
process allows late changes in design.
The installer is provided with a chamber-by-chamber
component breakdown of the project.

2 Access chambers and maintenance shafts

 Access chambers
Design information
Components (refer to Figure 1 on page 4) Squat top (option two)

Precast base With an effective height of 300 mm, this is a concentric

tapered cone and provides entry to access chambers
The precast base is the foundation for Humes watertight which are shallow and do not require ladders or step
impermeable access chambers. Bases come in various irons. They are generally used in applications less than
configurations and are available with factory benched 1,200 mm in depth where approved by the water
channels to suit specific site pipe geometry. Plain bases authority. The squat top is configured with a wedge joint
are available where site benching is preferred. where applicable, for other joint options see page 6.

The Supabowl conical base which has an internal

surface in the shape of an inverted cone is another option Converter slab (option three)
(refer to page 5 for further information).
This slab converts the diameter of the chamber
(e.g. 1,100 mm) down to the dimensions which
Shaft will coincide with the surface cover and surround
(e.g. 600 mm) or make up rings. It may be used in place of
The chamber sections are manufactured in a standard the squat top or taper top when additional headroom is
range of heights. Shaft sections are generally selected in required. The converter slab is configured with a wedge
maximum individual heights to minimise handling and joint where applicable, for other joint options see page 6.
jointing on site. The most common diameter used for
reticulation sewer works is 1,100 mm however, chamber
diameters vary with local geographic requirements. Make up rings

The make up rings facilitate the construction of the top

Taper top (option one) of the structure (refer to Figure 1 on page 4) relative
to the finished surface level and are available in
Where access chambers are greater than 1,200 mm 100, 150 and 200 mm thicknesses. They may be joined
in depth the taper top provides a vertical wall that with an elastomeric seal or epoxy.
corresponds to the chamber wall. The taper top may be
supplied with step irons which continue to the chamber
step irons to form access to the structure. Cover and surround

Ladders may be used in lieu of step irons where The tops of the cover and surround are flush with,
approved by local authorities. The taper top is or just above, the finished surface level and are
configured with a wedge joint where applicable, manufactured from cast iron, concrete infill cast iron,
for other joint options see page 6. ductile iron or concrete, dependent on water authority
policy. In general, they have a gas-tight seal and feature
specific load ratings.

Access chambers and maintenance shafts 3

 Figure 1 Access chamber components

Cover and
surround

Make up
ring

Squat top
(option 2)
Taper top
(option 1)

Converter slab
(option 3)

Shaft Shaft

Precast Supabowl
base conical
precast base

4 Access chambers and maintenance shafts

 Access chambers
The Supabowl conical precast base Top:
The Supabowl
conical precast base

The Supabowl conical precast base has an internal Bottom:

surface in the shape of an inverted cone. The point of the HumeSeal
watertight coupling
cone is semi-spherical and acts as a node where incoming
flows are concentrated prior to draining through a
preformed outlet. Inlets are cored in the factory to suit
site line and levels.

Extensive laboratory testing has shown that this type

of base has the same hydraulic efficiency as traditional
channel benched bases while displaying superior
self-cleansing under surcharge conditions. The unique
design concept eliminates the need for a separate
benching process and greatly improves supply lead times.

HumeSeal watertight coupling

The HumeSeal coupling is a mechanical coupling

designed for fast, efficient and watertight joining of
UPVC pipe, DN100 - DN225, into precast concrete
or in-situ structures.

It has been extensively tested and performs well

above specification requirements for pressure, angular
deflection and lateral loads. The HumeSeal coupling will
accommodate a 90 kPa pressure differential and remain
watertight with up to 17 degrees of angular deflection.

It is constructed to AS 1646 from natural rubber, glass

filled nylon, and 316 stainless steel bolts and nuts, for
compression of the coupling.

Access chambers and maintenance shafts 5

 Joint types Figure 2 Wedge joint

Various joint configurations are available to meet local Jointing lubricant

requirements and conditions. applied to these areas

Wedge joint
Rubber
ring
The wedge joint is the leading watertight joint
recommended for zero infiltration in all ground
conditions (refer to Figure 2). It is an elastomeric seal,
Wedge joint components Completed wedge joint
created by a skid ring captivated on the spigot end of
ready for jointing
the chamber.

Generally, sections will join under their own weight.

Figure 3 Epoxy joint
The wedge joint can withstand groundwater pressure of
90 kPa with a joint deflection of up to 6 mm.

Epoxy joint
Epoxy resin applied to
o
both surfaces (360 )
Humes has specialist formulations of epoxy
resins which are applied to both spigot and socket
before joining. Self-weight is sufficient to apply
the requisite jointing pressure. The key issue to
ensure a watertight seal is to apply the epoxy for a Epoxy joint components Completed epoxy joint
ready for jointing
full 360 degrees on spigot and socket (refer to Figure 3).

Epoxy joint access chambers are structurally monolithic

Figure 4 Mastic joint
with 360 degrees of epoxy application but offer limited
structural flexibility.

Sealing compound
Primer squeezed into joint
Mastic joint applied
to both Sealing strip
surfaces attached to
This joint sealant is used in nominated areas and sloping joint
surface (360o)
must be applied in accordance with the instructions,
including the application of a primer (refer to Figure 4).

Mastic joints are rated as water resistant and cannot Mastic joint components Completed mastic joint
withstand differential soil movements. They are suitable ready for jointing

in homogeneous sandy soils of uniform moisture.

Humes does not recommend the use of mastic joints in
clay soil, particularly in saturated conditions.

6 Access chambers and maintenance shafts

 Maintenance shafts
Maintenance shafts (non worker-entry)
The QuickTee system Left:
QuickTee
maintenance shaft
base unit
The QuickTee maintenance shaft is a DN600 vertical
shaft for non worker-entry to the sewerage system
to introduce inspection (CCTV) and maintenance
equipment. The shaft is a complete system offering:

effective heights from 1 m to 5.5 m (refer to

Figures 5 and 6)
a robust design for fast installation using ordinary
backfill material and techniques
the ability to accommodate traffic loadings
and construction in roadways
inline storage in the event of system surcharge
high quality, high strength precast concrete for
maximum service life
an innovative base design to ensure efficient
hydraulic performance
a small site footprint for installation in areas
congested with other services
Figure 6 Deep installation - 900 mm base
precisely engineered HumeSeal joints for
watertight performance. 300 mm clear opening

DN300 level surround

slab c/w DN300 cover

DN600 shaft
butt joint

HumeSeal joint

High level inlet

pipe (if required)
5,500 mm max.

Figure 5 Shallow installation - 500 mm base DN600 shaft with

spigot/socket joint
300 mm clear opening

Rubber skid ring with

DN300 sloping root inhibitor
surround slab
c/w DN300 cover

Sloping riser
1,035 mm min.

DN600 shaft with

spigot/butt joint

Rubber skid
ring with root
inhibitor HumeSeal joint

HumeSeal joint

Access chambers and maintenance shafts 7

 Precast solutions
Top: Stormwater solutions
Rubber ring jointed
pressure pipes
Stormwater drainage
Stormwater treatment
Middle:
HDPE lined pipes Detention and infiltration
Harvesting and reuse
Bottom:
Segmental shaft

Sewage transfer and storage solutions

Sewage transfer
Corrosion protection for sewage system components
Storage, overflow and pump stations
Inspection and maintenance

Bridge and platform solutions

Traffic bridges
Pedestrian crossings
Wharf structures

Tunnel and shaft solutions

Access, pipe jacking and ventilation shafts
Mine portals and reclaim tunnels
Traffic and utility tunnels
Escape tunnels and shafts

Walling solutions
Earth retaining walls
Wall panels

Potable water supply solutions

Traffic management solutions

Cable and power management solutions

Rail solutions

8 Access chambers and maintenance shafts

Contact information
National sales 1300 361 601
humes.com.au
[email protected]

Head Office New South Wales Melbourne

Ph: (03) 9360 3888
18 Little Cribb St Canberra Fax: (03) 9360 3887
Milton QLD 4064 Ph: (02) 6285 5309
Ph: (07) 3364 2800 Fax: (02) 6285 5334
Fax: (07) 3364 2963 Tasmania
Grafton
Ph: (02) 6644 7666 Launceston
Queensland Fax: (02) 6644 7313 Ph: (03) 6335 6300
Fax: (03) 6335 6330
Brisbane/Gold Coast Kempsey
Ph: (07) 3866 7100 Ph: (02) 6562 6755
Fax: (07) 3866 7101 Fax: (02) 6562 4235 South Australia

Bundaberg Lismore Adelaide

Ph: (07) 4152 2644 Ph: (02) 6621 3684 Ph: (08) 8168 4544
Fax: (07) 4152 5847 Fax: (02) 6622 1342 Fax: (08) 8168 4549

Rockhampton Newcastle
Ph: (07) 4924 7900 Ph: (02) 4032 6800 Western Australia
Fax: (07) 4924 7901 Fax: (02) 4032 6822
Gnangara
Sunshine Coast Sydney Ph: (08) 9302 8000
Ph: (07) 5472 9700 Ph: (02) 9832 5555 Fax: (08) 9309 1625
Fax: (07) 5472 9711 Fax: (02) 9625 5200
Perth
Toowoomba Tamworth Ph: (08) 9351 6999
Ph: (07) 4694 1420 Ph: (02) 6763 7300 Fax: (08) 9351 6977
Fax: (07) 4634 3874 Fax: (02) 6763 7301

Townsville Northern Territory

Ph: (07) 4758 6000 Victoria
Fax: (07) 4758 6001 Darwin
Echuca Ph: (08) 8984 1600
Ph: (03) 5480 2371 Fax: (08) 8984 1614
Fax: (03) 5482 3090
National sales 1300 361 601
humes.com.au
[email protected]

A Division of Holcim Australia

This brochure supersedes all previous literature on this subject. As the specifications and details contained in this publication may change please
check with Humes Customer Service for confirmation of current issue. This document is provided for information only. Users are advised to
make their own determination as to the suitability of this information for their own specific circumstances. We accept no responsibility for any
loss or damage resulting from any person acting on this information. Humes is a registered trademark and a registered business name of Holcim
(Australia) Pty Ltd. HumeSeal, Supabowl and QuickTee are registered trademarks of Holcim (Australia) Pty Ltd.
July 2012 Holcim (Australia) Pty Ltd ABN 87 099 732 297