Ec Ca100 - en P
Ec Ca100 - en P
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Power Motor
Monitoring Protection Sensors Safety
Table of Contents ªDenotes new product offering
Circuit Breakers.....................................................................................1-3
Disconnect Switches.................................................................ª1-16
Control & Load Switches.............................................................. 1-24
Contactors...................................................................................... ª1-28
Starters.............................................................................................ª1-40
Motor Protection..............................................................................1-54
Solid-state Motor Control......................................................ª1-60
Drives....................................................................................................... 1-70
Power 1-1 Additional Power Products........................................................ 1-76
Push Buttons....................................................................................ª3-2
Signaling.......................................................................................... ª3-24
Graphic Terminals............................................................................3-36
Operator Interface 3-1 Additional Operator Interface Products.............................3-38
Terminal Blocks...............................................................................ª4-2
Wiring Systems..................................................................................4-30
Signal Interface..................................................................................4-32
Connection Systems......................................................................4-36
Safety Connection Systems......................................................4-46
Network Media..................................................................................4-50
Connectivity 4-1 Additional Connectivity Products......................................... 4-58
GuardLink...........................................................................................ª5-2
Presence Sensing Safety Devices....................................... ª5-4
Interlock Switches............................................................................5-20
Access Control...................................................................................5-36
Safety Relays.......................................................................................5-38
Emergency Stop Devices...........................................................5-44
Safety Limit Switches.................................................................... 5-46
Safety 5-1 Additional Safety Products........................................................ 5-48
Table of Contents
Circuit Breakers
Motor Circuit Protectors.................................................................................................. 1-3
Motor Protection Circuit Breakers.................................................................................... 1-3
Molded Case Circuit Breakers.......................................................................................... 1-3
Disconnect Switches
Rotary Disconnect Switches.......................................................................................... 1-16
Visible Blade Disconnect Switches ................................................................................ 1-20
Contactors
IEC Contactors............................................................................................................... 1-28
Safety Contactors.......................................................................................................... 1-36
Definite Purpose Contactors.......................................................................................... 1-38
Starters
Manual Motor Starters.................................................................................................. 1-40
Open Starters, IEC......................................................................................................... 1-42
Enclosed Starters, IEC.................................................................................................... 1-44
Combination Starters, IEC............................................................................................. 1-46
Open Starters, NEMA..................................................................................................... 1-48
Combination Starters, NEMA......................................................................................... 1-52
Motor Protection
Bimetallic Overload Relays............................................................................................ 1-54
Electronic Overload Relays............................................................................................ 1-56
Drives
PowerFlex Drives........................................................................................................... 1-70
1-1
Circuit Breakers
Applying Circuit Protection
Power
MCCB
Bulletin 140G
Molded case circuit breaker with
thermal magnetic protection
MCP
Bulletin 140MG
Motor circuit protection MPCB MCP
devices with magnetic-only Bulletin 140M Bulletin 140M
trip unit
Motor protection Motor circuit
circuit breaker with magnetic protection devices
trip and overload protection with magnetic-only
contactor trip unit
contactor
overload relay
contactor
overload relay
Molded Case Circuit Breakers (MCCB) are designed to protect an electrical circuit from damage caused by overload
or short circuit. Their basic function is to detect a fault condition and interrupt current flow. An MCCB can be reset
(either manually or automatically) to resume normal operation.
Motor Circuit Protectors (MCP) are designed to provide short circuit (magnetic) protection and disconnect for a
motor circuit. They are designed to be used with a contactor (to start/stop the motor) and an overload relay
(to protect against overcurrent).
Motor Protection Circuit Breakers (MPCB) are designed to provide short circuit (magnetic) protection, a disconnect
for motor circuit, and overload protection for the motor, all in one device.
Circuit Breakers
1-2
Power
Motor Protection Circuit Breakers (MPCB)
140M
• Available with and without motor overload protection
• UL Listed for motor loads
• 0.1…45 A (motor overload protection included)
• 0.16…45 A (motor overload protection
provided separately)
• Overload protection in multiple motor applications available
* Product Selection starts on page 1-4.
Drives
For more information on our complete family of circuit protection products, please visit:
http://ab.rockwellautomation.com/Circuit-and-Load-Protection 1-3
1-70…1-75
Circuit Breakers
Product Selection
Power
1-4
Power
140M Motor Protection Circuit Breakers
Rated Motor Current Max. Short Circuit Current Max. 3-phase Hp Max. kW, 3-Phase –
Operational Adjustment [kA] Ratings 1 AC-3 1 Standard High
Current (Ie) Range 480V Magnetic Trip Magnetic Trip
[A] [A] 400V (Icu ) (group motor) 230V 460V 230V 400/415V Cat. No. Cat. No.
C-Frame
0.16 0.10…0.16 100 65 – – – 0.02 140M-C2E-A16 140M-C2T-A16
0.25 0.16…0.25 100 65 – – – 0.04 140M-C2E-A25 140M-C2T-A25
0.4 0.25…0.40 100 65 – – 0.06 0.09 140M-C2E-A40 140M-C2T-A40
0.63 0.40…0.63 100 65 – 0.25 0.09 0.18 140M-C2E-A63 140M-C2T-A63
1 0.63…1.0 100 65 – 0.5 0.18 0.25 140M-C2E-B10 140M-C2T-B10
1.6 1.0…1.6 100 65 0.33 1 0.25 0.55 140M-C2E-B16 140M-C2T-B16
2.5 1.6…2.5 100 65 0.75 1.5 0.37 0.75 140M-C2E-B25 140M-C2T-B25
4 2.5…4.0 100 65 1 3 0.75 1.5 140M-C2E-B40 140M-C2T-B40
6.3 4.0…6.3 100 65 2 5 1.5 2.2 140M-C2E-B63 140M-C2T-B63
10 6.3…10 100 65 3 7.5 2.2 4 140M-C2E-C10 140M-C2T-C10
16 10…16 65 30 5 10 4 7.5 140M-C2E-C16 140M-C2T-C16
20 14.5…20 50 30 7.5 15 5.5 10 140M-C2E-C20 –
25 18…25 15 25 7.5 20 5.5 11 140M-C2E-C25 –
29 24…29 15 25 10 20 7.5 13 140M-C2E-C29 –
32 27…32 15 25 10 25 7.5 15 140M-C2E-C32 –
D-Frame
2.5 1.6…2.5 100 65 0.75 1.5 0.37 0.75 140M-D8E-B25 –
4 2.5…4.0 100 65 1 3 0.75 1.5 140M-D8E-B40 –
6.3 4.0…6.3 100 65 2 5 1.5 2.2 140M-D8E-B63 –
10 6.3…10 100 65 3 7.5 2.2 4 140M-D8E-C10 –
16 10…16 100 65 5 10 4 7.5 140M-D8E-C16 140M-D8T-C16
20 14.5…20 100 65 7.5 15 5.5 10 140M-D8E-C20 140M-D8T-C20
25 18…25 65 30 7.5 20 5.5 11 140M-D8E-C25 –
29 24…29 50 30 10 20 7.5 13 140M-D8E-C29 –
32 27…32 50 30 10 25 7.5 15 140M-D8E-C32 –
F-Frame
10 6.3…10 100 65 3 7.5 2.2 4 140M-F8E-C10 –
16 10…16 100 65 5 10 4 7.5 140M-F8E-C16 –
20 14.5…20 100 65 7.5 15 5.5 10 140M-F8E-C20 –
25 18…25 100 65 10 20 6.3 11 140M-F8E-C25 140M-F8T-C25
32 23…32 65 65 10 25 7.5 15 140M-F8E-C32 140M-F8T-C32
45 32…45 65 65 15 30 13 22 140M-F8E-C45 –
Horsepower/kW ratings shown in the tables above are for reference. The final selection of the manual starter depends on the actual motor full load current.
1
Drives
For more information on our complete family of circuit protection products, please visit:
http://ab.rockwellautomation.com/Circuit-and-Load-Protection 1-5
1-70…1-75
Circuit Breakers
Product Selection
Power
140M Motor Protection Circuit Breaker for Multiple Motor Installation with Drives
Rated Motor Current Nominal
Operational Adjustment Magnetic Trip Max. Short Max 3-phase Hp
Current (Ie) Range Current Circuit Current [kA] Ratings 1 Max. kW, 3-phase – AC-3 1
400V 480V
[A] [A] [A] 200V 230V 460V 230V 400/415V 500V
(Icu) (group motor) Cat. No.
D-Frame
1.6 1.0…1.6 82 65 65 0.25 0.33 1 0.25 0.55 0.75 140M-D8V-B16
2.5 1.6…2.5 82 65 65 0.5 0.75 1.5 0.37 0.75 1.1 140M-D8V-B25
4 2.5…4.0 82 65 65 1 1 3 0.75 1.5 2.2 140M-D8V-B40
6.3 4.0…6.3 82 65 65 1.5 2 5 1.5 2.2 3 140M-D8V-B63
10 6.3…10 130 65 65 3 3 7.5 2.2 4 6.3 140M-D8V-C10
16 10…16 208 65 65 5 5 10 4 7.5 10 140M-D8V-C16
20 14.5…20 260 65 65 5 7.5 15 5.5 10 11 140M-D8V-C20
25 18…25 325 65 30 7.5 7.5 20 5.5 11 15 140M-D8V-C25
29 24…29 406 50 30 7.5 10 20 7.5 13 18.5 140M-D8V-C29
32 27…32 448 50 30 7.5 10 25 7.5 15 20 140M-D8V-C32
Horsepower/kW ratings shown are for reference. The final selection of the MPCB is determined by actual motor full load current.
1
Multi-motor
installation
Circuit Breakers
1-6
Power
140MG Motor Circuit Protectors
Ultimate Interrupting Max. 3-phase Max. kW,
Rated Operational Magnetic Trip Current [A] Current [kA] Hp Ratings 1 3-Phase – AC-3 1
Current (Ie) [A] CAM Setting Range 415V Icu 230V 460V 230V 400/415V Cat. No.
G-Frame
3 12…33 5 0.5 1.5 0.6 0.75 140MG-G8P-B30
7 28…77 5 2 3 1.1 2.2 140MG-G8P-B70
H-Frame
30 90…330 70 10 20 5.5 11 140MG-H8P-C30
50 150…550 70 15 30 11 22 140MG-H8P-C50
J-Frame
100 600…1200 50 30 75 22 37 140MG-J8P-D10
110 660…1320 50 40 75 22 45 140MG-J8P-D11
175 875…1750 70 60 125 37 55 140MG-J8P-D17
200 1000…2000 70 75 150 45 75 140MG-J8P-D20
Horsepower/kW ratings shown in the tables above are for reference. The final selection of the MCP depends on the actual motor full load current.
1
Drives
For more information on our complete family of circuit protection products, please visit:
http://ab.rockwellautomation.com/Circuit-and-Load-Protection 1-7
1-70…1-75
Circuit Breakers
Accessories for 140M Motor Circuit Protectors and 140M Motor Protection Circuit Breakers
Power
Accessories for 140MG Motor Circuit Protectors and 140MG Motor Protection Circuit Breakers
Operating Mechanisms Voltage Trip Units
Description For Use With Shaft Length Cat. No. Description Trip Rating For Use With Cat. No.
140MG-G, I 12 in (30.48 mm) 140G-G-RVM12B 110…127V AC/
140G-G-SND
Rotary, variable Frames 110…125V DC
21 in (53.34 mm) 140G-G-RVM21B
depth operator Shunt trip 220…240V AC/ 140MG-H, J
140MG-H, J 12 in (30.48 mm) 140G-H-RVM12B 140G-G-SNA
kits 220…250V DC
Frames 21 in (53.34 mm) 140G-H-RVM21B 24…30V AC/DC 140G-G-SNJ
110…127V AC/
Description For Use With Cable Length Cat. No.
110…125V DC 140G-G-UVD
3 ft (9.1 m) 140G-G-FCX03 Undervoltage 220…240V AC/ 140MG-H, J
140MG-G Frame 4 ft (1.3 m) 140G-G-FCX04 trip 220…250V DC 140G-G-UVA
Flex cable 6 ft (1.9 m) 140G-G-FCX06 24…30V AC/DC 140G-G-UVJ
operator kits 3 ft (9.1 m) 140G-G-FCX03
140MG-H, Frame 4 ft (1.3 m) 140G-H-FCX04
6 ft (1.9 m) 140G-H-FCX06
Circuit Breakers
1-8
Power
140G Assembled Molded Case Circuit Breakers
G Frame, Thermal-Magnetic, Fixed
Rated Interrupting Code G2 2 Interrupting Code G3 2 Interrupting Code G6 2
Current Thermal Trip [A] Magnetic Cat. No. Cat. No. Cat. No.
In [A] Ir = In Trip [A] Im 3 Poles 4 Poles 3 Poles 4 Poles 3 Poles 4 Poles
15 15 500 140G-G2C3-C15 140G-G2C4-C15 140G-G3C3-C15 140G-G3C4-C15 140G-G6C3-C15 140G-G6C4-C15
16 16 500 140G-G2C3-C16 140G-G2C4-C16 140G-G3C3-C16 140G-G3C4-C16 140G-G6C3-C16 140G-G6C4-C16
20 20 500 140G-G2C3-C20 140G-G2C4-C20 140G-G3C3-C20 140G-G3C4-C20 140G-G6C3-C20 140G-G6C4-C20
25 25 500 140G-G2C3-C25 140G-G2C4-C25 140G-G3C3-C25 140G-G3C4-C25 140G-G6C3-C25 140G-G6C4-C25
30 30 500 140G-G2C3-C30 140G-G2C4-C30 140G-G3C3-C30 140G-G3C4-C30 140G-G6C3-C30 140G-G6C4-C30
32 32 500 140G-G2C3-C32 140G-G2C4-C32 140G-G3C3-C32 140G-G3C4-C32 140G-G6C3-C32 140G-G6C4-C32
35 35 500 140G-G2C3-C35 140G-G2C4-C35 140G-G3C3-C35 140G-G3C4-C35 140G-G6C3-C35 140G-G6C4-C35
40 40 500 140G-G2C3-C40 140G-G2C4-C40 140G-G3C3-C40 140G-G3C4-C40 140G-G6C3-C40 140G-G6C4-C40
45 45 500 140G-G2C3-C45 140G-G2C4-C45 140G-G3C3-C45 140G-G3C4-C45 140G-G6C3-C45 140G-G6C4-C45
50 50 500 140G-G2C3-C50 140G-G2C4-C50 140G-G3C3-C50 140G-G3C4-C50 140G-G6C3-C50 140G-G6C4-C50
60 60 600 140G-G2C3-C60 140G-G2C4-C60 140G-G3C3-C60 140G-G3C4-C60 140G-G6C3-C60 140G-G6C4-C60
63 63 600 140G-G2C3-C63 140G-G2C4-C63 140G-G3C3-C63 140G-G3C4-C63 140G-G6C3-C63 140G-G6C4-C63
70 70 700 140G-G2C3-C70 140G-G2C4-C70 140G-G3C3-C70 140G-G3C4-C70 140G-G6C3-C70 140G-G6C4-C70
80 80 800 140G-G2C3-C80 140G-G2C4-C80 140G-G3C3-C80 140G-G3C4-C80 140G-G6C3-C80 140G-G6C4-C80
90 90 900 140G-G2C3-C90 140G-G2C4-C90 140G-G3C3-C90 140G-G3C4-C90 140G-G6C3-C90 140G-G6C4-C90
100 100 1000 140G-G2C3-D10 140G-G2C4-D10 140G-G3C3-D10 140G-G3C4-D10 140G-G6C3-D10 140G-G6C4-D10
110 110 1100 140G-G2C3-D11 140G-G2C4-D11 140G-G3C3-D11 140G-G3C4-D11 140G-G6C3-D11 140G-G6C4-D11
125 125 1250 140G-G2C3-D12 140G-G2C4-D12 140G-G3C3-D12 140G-G3C4-D12 140G-G6C3-D12 140G-G6C4-D12
160 3 112…160 1600 140G-G2E3-D16 140G-G2E4-D16 140G-G3E3-D16 140G-G3E4-D16 140G-G6E3-D16 140G-G6E4-D16
3
IEC only.
Note: End Cap terminals provided as standard.
Drives
For more information on our complete family of circuit protection products, please visit:
http://ab.rockwellautomation.com/Circuit-and-Load-Protection 1-9
1-70…1-75
Circuit Breakers
Product Selection
Power
IEC only.
3
1-10
Power
140G Assembled Current-limiting Molded Case Circuit Breakers
Current-limiting molded case circuit breakers (MCCBs) are rated to open in less than half of a cycle under fault conditions which limits the
let-through energy, providing enhanced protection for downstream components.
Drives
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1-70…1-75
Circuit Breakers
Product Selection
Power
Circuit Breakers
1-12
Power
Terminal Lugs
Description Frame Size Cat. No. (Pkg. Qty. 3) Cat. No. (Pkg. Qty. 4)
Cu wire, MCCB only (1) 14…1/0 AWG or 2.5…70 mm2 140G-G-TLC13 140G-G-TLC14
Cu wire, MCP only (1) 14…1/0 AWG or 1.5…70 mm 2
G 140G-G-TLC13A –
Multiple cable – Cu wire (6) 14…2 AWG or 2.5…35 mm2 140G-G-MTL63 140G-G-MTL64
Cu wire only (1) 14…1/0 AWG or 2.5…95 mm2 140G-G-TLC13 140G-G-TLC14
H
Multiple cable – Cu wire (6) 14…2 AWG or 2.5…35 mm 2
140G-G-MTL63 140G-G-MTL64
Al or Cu wire (1) 14…1/0 AWG or 2.5…50 mm2 140G-I-TLA13 140G-I-TLA14
Al or Cu wire (1) 4…300 MCM or 25…150 mm2 140G-I-TLA1A3 140G-I-TLA1A4
I
Cu wire only (1) 10…250 MCM or 6…185 mm2 140G-I-TLC13 140G-I-TLC14
Multiple cable – Cu wire (6) 12…2 AWG or 2.5…35 mm2 140G-I-MTL63 140G-I-MTL64
Al or Cu wire (1) 14…1/0 AWG or 2.5…50 mm2 140G-J-TLA13 140G-J-TLA14
Al or Cu wire (1) 4…300 MCM or 25…150 mm2 140G-J-TLA1A3 140G-J-TLA1A4
Cu wire only (1) 10…250 MCM or 6…185 mm2 J 140G-J-TLC13 140G-J-TLC14
Multiple cable – Cu wire (6) 12…2 AWG or 2.5…35 mm 2
140G-J-MTL63 140G-J-MTL64
Cu wire only (1) 250...350 MCM or 120...185 mm2 140G-J-TLC1A3 140G-J-TLC1A4
Al or Cu wire (1) 250…500 MCM or 120…240 mm2 140G-K-TLA13 140G-K-TLA14
Al or Cu wire (2) 2/0…250 MCM or 95…120 mm2 K 140G-K-TLA23 140G-K-TLA24
Multiple cable – Cu wire (6) 6…1/0 AWG or 16…50 mm2 140G-K-MTL63 140G-K-MTL64
Al or Cu wire (2) 250…500 MCM or 120…240 mm2 140G-M-TLA23 140G-M-TLA24
M
Al or Cu wire (3) 2/0…400 MCM or 7…185 mm2 140G-M-TLA13 140G-M-TLA14
Terminal Covers
Frame Size Height 3-Pole Cat. No. (Pkg. Qty. 2) 4-Pole Cat. No. (Pkg. Qty. 2)
G 2 in. (50 mm) 140G-G-TC3H 140G-G-TC4H
H 2 in. (50 mm) 140G-H-TC3H 140G-H-TC4H
I 2.36 in. (60 mm) 140G-I-TC3H 140G-I-TC4H
J 2.36 in. (60 mm) 140G-J-TC3H 140G-J-TC4H
K 2.36 in. (60 mm) 140G-K-TC3H 140G-K-TC4H
M 2.36 in. (60 mm) 140G-M-TC3H 140G-M-TC4H
Drives
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http://ab.rockwellautomation.com/Circuit-and-Load-Protection 1-13
1-70…1-75
Circuit Breakers
Accessories for 140G Assembled Molded Case Circuit Breakers
Power
Operating Mechanisms
Description Frame Size Handle Color Shaft Length Cat. No.
Black 140G-G-RVM12B
12 in (305 mm)
Red/Yellow 140G-G-RVM12R
G, I
Black 140G-G-RVM21B
21 in (533 mm)
Red/Yellow 140G-G-RVM21R
Black 140G-H-RVM12B
12 in (305 mm)
Red/Yellow 140G-H-RVM12R
H, J
Black 140G-H-RVM21B
21 in (533 mm)
Red/Yellow 140G-H-RVM21R
Rotary, variable depth operator kits
Black 140G-K-RVM12B
12 in (305 mm)
Red/Yellow 140G-K-RVM12R
K
Black 140G-K-RVM21B
22 in (559 mm)
Red/Yellow 140G-K-RVM21R
Black 140G-M-RVM12B
12 in (305 mm)
Red/Yellow 140G-M-RVM12R
M
Black 140G-M-RVM21B
22 in (559 mm)
Red/Yellow 140G-M-RVM21R
Circuit Breakers
1-14
Power
Operating Mechanisms
Description Frame Size Handle Type Cable Length Cat. No.
3 ft (.91 m) 140G-J-FCX03
Non-metallic Handle, 4 ft (1.3 m) 140G-J-FCX04
Type 1/3/12/4/4X 6 ft (1.9 m) 140G-J-FCX06
10 ft (3.0 m) 140G-J-FCX10
J
3 ft (.91 m) 140G-J-FCS03
Stainless Steel Handle, 4 ft (1.3 m) 140G-J-FCS04
Type 4/4X 6 ft (1.9 m) 140G-J-FCS06
10 ft (3.0 m) 140G-J-FCS10
Flex cable operator kits
3 ft (.91 m) 140G-K-FCX03
Non-metallic Handle, 4 ft (1.3 m) 140G-K-FCX04
Type 1/3/12/4/4X 6 ft (1.9 m) 140G-K-FCX06
10 ft (3.0 m) 140G-K-FCX10
K
3 ft (.91 m) 140G-K-FCS03
Stainless Steel Handle, 4 ft (1.3 m) 140G-K-FCS04
Type 4/4X 6 ft (1.9 m) 140G-K-FCS06
10 ft (3.0 m) 140G-K-FCS10
Drives
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1-70…1-75
Disconnect Switches
Power
* For enclosed disconnect switches, please visit our online product directory.
Disconnect
Switches
1-16
Power
194R Rotary Disconnect Switches, UL/CSA
Maximum Hp Ratings, 3-Phase (60 Hz)
600V Fused Non-Fused
Rated Current [A] 240V 480V Fused Non-Fused Fuse Type Cat. No. 1 Cat. No. 3
30 7.5 15 20 20 30 A Class J, HRCI-J 194R-J30-1753 2 194R-N30-1753
60 15 30 50 40 60 A Class J, HRCI-J 194R-J60-1753 2 194R-N60-1753
100 30 60 75 100 100 A Class J, HRCI-J 194R-J100-1753 194R-NU100-1753
200 60 125 150 200 200 A Class J, HRCI-J 194R-J200-1753 194R-NU200-1753
400 125 250 350 350 400 A Class J, HRCI-J 194R-J400-1753 194R-NU400-1753
600 200 500 500 350 600 A Class J, HRCI-J 194R-J600-1753 194R-NU600-1753
800 200 500 500 500 800 A Class L, HRCI-L 194R-L800-1753 194R-NU800-1753
1200 200 500 – 500 – – 194R-NU1200-1753
1
Time delay fuses may be required to utilize the disconnect switch at its maximum horsepower rating.
2
Blown fuse indicator available by adding S to the end of the catalog number.
3
Non-fused disconnect switches must use separately installed fuses for upstream short circuit protection.
Operating Handles
Handle Operating Shaft 4 Padlockable Handle
Cat. No. 12 in Cat. No. 21 in Cat. No. Red/
Range Cat. No. Black
Padlockable (304.8 mm) (533.4 mm) Yellow
Padlockable handle,
test mode (30…60 A) handle up to 60 A 194R-S1 194R-S2 194R-PB 194R-PY
(100…400 A) up to 60 A 194R-S1 194R-S2 194R-PBT 194R-PYT
100…400 A 194R-R7 194R-R8 194R-HM4 194R-HM4E
600…1250A 194R-R9 194R-R10 194R-HM4-L 194R-HM4E-L
4
For additional lengths, please visit our online product directory.
Padlockable handle,
standard (30…60 A)
Drives
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1-70…1-75
Disconnect Switches
Power
Body Styles
194L handles
NFPA79-compliant handle
Disconnect
Switches Ground and 4th pole terminals Terminal shrouds Auxiliary contacts
1-18
Power
194U Rotary Disconnect Switches
3 pole 194U-A30-1753 194U-A60-1753 194U-A100-1753 194U-A160-1753
Base Mount 194U-A30-1753 + 194U-A60-1753 + 194U-A100-1753 +
4 pole 194U-A160-1754
194U-A100-FP 194U-A100-FP 194U-A100-FP
3 pole 194U-E30-1753 194U-E60-1753 194U-E100-1753 194U-E160-1753
Front Mount 194U-E30-1753 + 194U-E60-1753 + 194U-E100-1753 +
4 pole 194U-E160-1754
194U-E100-FP 194U-E100-FP 194U-E100-FP
Standard Compliance cULus, EAC, IEC cULus, EAC, IEC cULus, EAC, IEC, CCC cULus, EAC, IEC, CCC
UL compliance UL98 UL98 UL98 UL98 UR
Ampere Rating [A] 30 60 100 100 125
Max Hp/FLA, 3-phase AC
240V [Hp/A] 10/28 20/54 30/80 40/104 40/104
480V [Hp/A] 20/27 40/52 50/65 75/96 75/96
600V [Hp/A] 30/32 30/32 30/32 100/99 100/99
Short Circuit Rating
J Fuse [kA] 200 200 200 100 100
T Fuse [kA] 200 200 200 100 100
Fuse Size [A] 100/60 100/60 100/100 200 200
Rated Oper. Current
[A] 40 63 90 160
AC-23A 400...415V
Rated Oper. Power
[kW] 15 18.5 45 75
AC-23A 400...415V
Drives
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1-70…1-75
Disconnect Switches
Power
Universal Mechanism
• Provides flexibility of
installation for either rod or
Fuse Blocks cable operated applications
• Common base across 30/60/100 A
• Integrated Phase Barriers
• J and R fuse clips are available
for the fusible styles
Lug Connectors
Disconnect
Switch Size [A] Description Wire Size Cat. No.
(1) #14…2 AWG, copper-aluminum
Aluminum,
1494U Rod Operated System 30…60 (2) #14…10 AWG, copper 1494U-LA36
1 port
(2) #12…10 AWG, aluminum
(2) #12…4 AWG, copper-aluminum
Aluminum,
1494U Cable Operated System 100 (1) #14…1/0 AWG, copper 1494U-LA100
1 port
(1) #12…1/0 AWG, aluminum
(1) #14…4 AWG, copper
Disconnect Aluminum,
30…100 (1) #12…4 AWG, aluminum 1494U-LM31
6 port
Switches (2) #10 AWG, copper-aluminum
1-20
Power
1494U Disconnect Switches1
Maximum kW – IEC Applications
Continuous Maximum Hp – UL and CSA Applications 1-Phase, AC (Category AC 23)
Current Switch with
Rating [A] 3-Phase, 60 Hz 3-Phase, 50 Hz DC2 3-Phase, 50 Hz Right-Hand
600V AC, Mechanism
600V DC 115V 200…208V 230V 460V 575V 115V 230V 600V 220…240V 380…440V 500…600V Cat. No.
30 3 7.5 7.5 15 20 2 3 15 5.5 11 15 1494U-D30
60 7.5 15 15 30 50 3 10 30 11 22 37 1494U-D60
100 – 25 30 60 75 – – 50 22 45 55 1494U-D100
1
Aluminum lug/line kits are provided with each disconnect switch.
2
Ratings based on using two poles in series to break one line of the DC supply voltage and the remaining pole breaking the second DC supply line.
Drives
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1-70…1-75
Disconnect Switches
Power
Application Spotlight
Bulletin 1494 disconnect switches are time proven, robust
design with visible blade construction that is the product
of choice in automotive manufacturing applications.
Disconnect
Switches
1-22
Power
1494V Visible Blade Disconnect Switch Components
NEMA, UL, CSA IEC Utilization Category AC-23
Maximum Rating Hp Maximum Rating kW Rod Operated
4 1494C-CM13 1494C-CMX13 4
Includes six clips and mounting hardware.
5 1494C-CM14 1494C-CMX14
5
Fuse clips not required: fuse bolts directly to terminal.
600
6 1494C-CM15 1494C-CMX15
10 1494C-CM16 1494C-CMX16 Operating Handles for 1494V & 1494C
Connecting Rods for 1494V Disconnect Switches Disconnect Switch
Handle Type 6 Description Size [A] Cat. No.
Disconnect Enclosure Depth [in. (mm)] 2
Type 1, 3R, 4, 4X, 12 Nonmetallic 200 1494F-P1
Switch Size [A] Minimum Maximum Cat. No.
6-3/4 (172) 9-1/8 (232) 1494V-RA3 200 1494F-M1
200 Type 1, 3R, 4, 12 Painted Metal
6-3/4 (172) 21-5/8 (549) 1494V-RA4 400, 600 1494F-M2
9-1/2 (241) 10 (254) 1494V-RB3 3 200 1494F-S1
400, 600 Type 4, 4X Stainless Steel
9-1/2 (241) 23 (584) 1494V-RB4 3 400, 600 1494F-S2
2
Enclosure depth is measured from the top of the flange to the disconnect switch 6
Right or left flange mounting available.
mounting surface.
3
Kit includes two connecting rods.
Drives
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1-70…1-75
Control & Load Switches
Power
Shaft
Handle
IP66 enclosure, shaft and handle
are orderable as components.
1-24
Power
194L Switch Bodies, ON-OFF
Front/Door Mounting Base/DIN Rail Mounting
Function I AC-21A [A] Poles Cat. No. 1 Cat. No. 1
1 194L-E12-1751 194L-A12-1751
12 2 194L-E12-1752 194L-A12-1752
3 194L-E12-1753 194L-A12-1753
1 194L-E16-1751 194L-A16-1751
I 16 2 194L-E16-1752 194L-A16-1752
3 194L-E16-1753 194L-A16-1753
1 194L-E20-1751 194L-A20-1751
O 20 2 194L-E20-1752 194L-A20-1752
3 194L-E20-1753 194L-A20-1753
1 194L-E25-1751 194L-A25-1751
25 2 194L-E25-1752 194L-A25-1752
3 194L-E25-1753 194L-A25-1753
To change number of poles, change final number to 1, 2, 3 or 4.
1
194L Switch Bodies, Changeover Switches 194L Switch Bodies, Changeover Switches 2
I AC-21A Front/Door Mounting I AC-21A Front/Door Mounting
Function [A] Poles Cat. No. Function [A] Poles Cat. No.
3 194L-E12-3503 12 194L-E12-2503
12 1 2
4 194L-E12-3504 16 194L-E16-2503
3
1 0 2 3 194L-E16-3503 20 194L-E20-2504
16
4 194L-E16-3504 25 194L-E25-2503
3 194L-E20-3503 With both 0-1 and OFF/ON inscriptions.
2
45˚ 20
4 194L-E20-3504
3 194L-E25-3503
25
4 194L-E25-3504
Drives
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1-70…1-75
Control & Load Switches
Power
Load Switches
194E
• Base/DIN Rail, or front-door mounting configurations
• Available in OFF-ON and changeover configurations
• 3- and 6-pole switches
• Enclosed products available up to 100A
• Padlockable handles available (up to 3 padlocks)
Bulletin 194E load switches are suitable as motor disconnect or other load switch applications.
Non-metallic
194E
16…100 A
Stainless steel
N Style G Style
Thermoplastic
I Style A Style
Control &
Load Switches
1-26
Power
OFF-ON 3-Pole Switch (includes operating shaft) OFF-ON 6-Pole Switch (includes operating shaft)
Front/Door Base/DIN Rail Front/Door Base/DIN Rail
I AC-21A Mounting Mounting I AC-21A Mounting Mounting
Function [A] Cat. No. Cat. No. Function [A] Cat. No. Cat. No.
16 194E-E16-1753 194E-A16-1753 16 194E-E16-1756 194E-A16-1756
I 25 194E-E25-1753 194E-A25-1753
I 25 194E-E25-1756 194E-A25-1756
32 194E-E32-1753 194E-A32-1753
32 194E-E32-1756 194E-A32-1756
40 194E-E40-1753 194E-A40-1753
O 40 194E-E40-1756 194E-A40-1756
63 194E-E63-1753 194E-A63-1753 O
80 194E-E80-1753 194E-A80-1753 63 194E-E63-1756 194E-A63-1756
100 194E-E100-1753 194E-A100-1753 80 194E-E80-1756 194E-A80-1756
100 194E-E100-1756 194E-A100-1756
Enclosed Load Switches, 3-Pole
Rated Operational Accessories
Description Current [A] Cat. No.
Auxiliary Contacts Cat. No. For Use With
16 194E-tA16 1
25 194E-tA20 1 194E-A-P11 194E-A16…100
1 N.O. + 1 N.C.
32 194E-tA32 1 194E-E-P11 194E-E16…100
Enclosed Switches 40 194E-tA40 1 194E-A-PL11 194E-A16…100
63 194E-tA63 1 1 N.O. + 1 N.C.L.B.
194E-E-PL11 194E-E16…100
80 194E-tA80 1
194E-A-P22 194E-A16…100
100 194E-tA00 1 2 N.O. + 2 N.C.
194E-E-P22 194E-E16…100
16 194E-Y16-1753-4N 2
Thermoplastic enclosure, 25 194E-Y25-1753-6N 2 194E-A16-PD10 194E-A16
IP66 32 194E-Y32-1753-6N 2 194E-A-PD10 194E-A25…100
1 N.O.E.B.
40 194E-Y40-1753-6N 2 194E-E16-PD10 194E-E16
1
Catalog number shown is for black handle. To order a red/yellow handle, 194E-E-PD10 194E-E25…100
add an E to the end of the catalog number.
2
Catalog number shown is for red/yellow handle.
t The catalog number as listed is incomplete. Select an enclosure types Additional Pole, 1 N.O. Neutral Terminal For Use With
code from the table below. 194E-A16-NP 194E-A16-TN 194E-A16
t Enclosure Type 194E-A25-NP 194E-A32-TN 194E-A25
Code Description 194E-A32-NP 194E-A32-TN 194E-A32
C, D Stainless steel enclosure, IP66, UL Type 4/4X, Hinged 194E-A40-NP 194E-A63-TN 194E-A40
K Non-metallic enclosure, IP66 , UL Type 4/4X 194E-A63-NP 194E-A63-TN 194E-A63
A Painted steel, IP54, Type 1, Hinged 194E-A80-NP 194E-A100-TN 194E-A80
F, G Painted steel, IP66, Type 3/4/12, Hinged 194E-A100-NP 194E-A100-TN 194E-A100
194E-E16-NP 194E-E16-TN 194E-E16
Handles (Includes OFF-ON legend plate and control knob) 194E-E25-NP 194E-E32-TN 194E-E25
Type Up to 16 A 25…100A 194E-E32-NP 194E-E32-TN 194E-E32
(for front or base mounting) Cat. No. Cat. No. 194E-E40-NP 194E-E63-TN 194E-E40
A Standard switch 194L-HE4A-175 194E-HE6A-175 194E-E63-NP 194E-E63-TN 194E-E63
G Disconnect switch 194E-HE4G-175 194E-HE6G-175 194E-E80-NP 194E-E100-TN 194E-E80
I Emergency Stop 194L-HE4I-175 194E-HE6I-175 194E-E100-NP 194E-E100-TN 194E-E100
N Disconnect switch/Emergency stop 194E-HE4N-175 194E-HE6N-175
Drives
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1-70…1-75
Contactors
Power
Miniature IEC contactors can be used on the compact bus bar mounting
system as shown below. 1 Accessories 2
Mechanical interlock
Connecting module
Surge suppressor
104-K Reversing modules
100-K Miniature Contactor
Miniature Contactor
Contactors
1-28
Power
AC- and DC-Control Miniature Contactors1
Ratings for Switching AC Motors Direct-on-Line
Rated Operational Screw
Current [A] 3-Phase kW 3-Phase Hp Power Poles Aux. Contacts Terminal Spring Clamp
AC-3 AC-1 400/415V 200/230V 460/575V N.O. N.C. N.O. N.C. Cat. No. Cat. No.
3-pole
1 0 100-K05⊗10 100-KR05⊗10
5 20 2.2 1-1/2 3
0 1 100-K05⊗01 100-KR05⊗01
1 0 100-K09⊗10 100-KR09⊗10
9 20 4 2 5 3 0
0 1 100-K09⊗01 100-KR09⊗01
1 0 100-K12⊗10 –
12 20 5.5 3 7-1/2
0 1 100-K12⊗01 –
4-pole
4 0 0 0 100-K05⊗400 –
5 20 2.2 1-1/2 3
2 2 0 0 100-K05⊗200 –
4 0 0 0 100-K09⊗400 –
9 20 4 2 5
2 2 0 0 100-K09⊗200 –
4 0 0 0 100-K12⊗400 –
12 20 5.5 3 7-1/2
2 2 0 0 100-K12⊗200 –
⊗ The catalog number as listed is incomplete. Select a coil voltage code from the table below.
1
Additional details on accessories can be found on page 1-32.
DC Control
Code Description
DJ 24V, Integrated diode
ZJ 24V, Standard
For more coil voltage codes, please visit
our online product directory.
Drives
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1-70…1-75
Contactors
Power
IEC Contactors
100-C/104-C
• 9…97 A
• Environmentally friendly materials
• Low-consumption AC or DC coils
• Common accessories for all contactor sizes
Coils
- Reversible coil
terminals for ease
of wiring
E300 Electronic
Overload Relay
100-C Contactor 100-C Contactor
1-30
Power
AC- and DC-Operated Contactors3
Ratings for Switching AC Motors – AC-2, AC-3 Direct-on-Line Reversing
Rated Operational Auxiliary Contacts
Current [A] 3-Phase kW 3-Phase Hp Auxiliary Contacts 1, 2 installed per contactor
AC-3 AC-1 400/415V 200/230V 460/575V N.O. N.C. Cat. No. N.O. N.C. Cat. No.
3-pole, Screw Terminals
9 32 4 5 7-1/2 1 0 100-C09⊗10 1 1 104-C09⊗22
12 32 5.5 7-1/2 10 1 0 100-C12⊗10 1 1 104-C12⊗22
16 32 7.5 10 15 1 0 100-C16⊗10 1 1 104-C16⊗22
23 32 11 15 15 1 0 100-C23⊗10 1 1 104-C23⊗22
30 65 15 20 25 0 0 100-C30⊗00 1 1 104-C30⊗22
37 65 18.5/20 25 30 0 0 100-C37⊗00 1 1 104-C37⊗22
43 85 22 30 30 0 0 100-C43⊗00 1 1 104-C43⊗22
55 85 30 40 40 0 0 100-C55⊗00 1 1 104-C55⊗22
60 100 32 40 50 0 0 100-C60⊗00 1 1 104-C60⊗22
72 100 40 50 60 0 0 100-C72⊗00 1 1 104-C72⊗22
85 100 45 60 60 0 0 100-C85⊗00 1 1 104-C85⊗22
97 130 55 75 75 0 0 100-C97⊗00 1 1 104-C97⊗22
3-pole, Spring Clamp
9 25 4 5 7-1/2 1 0 100-CR09⊗10 –
12 25 5.5 7-1/2 10 1 0 100-CR12⊗10 –
16 25 7.5 10 15 1 0 100-CR16⊗10 –
⊗ The catalog number as listed is incomplete. Select a coil voltage code from the table below.
1
To add an N.O. auxiliary contact, the catalog number can be changed from 100C-C30⊗00 to 100C-C30⊗10.
2
To add an N.C. auxiliary contact, the catalog number can be changed from 100C-C30⊗00 to 100C-C30⊗01.
3
Additional details on accessories can be found on page 1-32.
⊗ Coil Voltage Codes for AC and DC Control Global Short Circuit Current
Ratings Selection Tool
AC Control DC Control with Try out the Global SCCR Selection Tool,
Code Description Integrated Surge Suppression providing coordinated high fault branch circuit
Code Description solutions for motor starters, soft starters and
KJ 24V, 50/60 Hz component drives.
DJ 24V (60…97 A only)
D 110V, 50 Hz/120V, 60 Hz www.rockwellautomation.com/
EJ 24V, Electronic (9…55 A only)
KF 230V, 50/60 Hz support/global-sccr.page
ED 110V, Electronic (9…55 A only)
KA 240V, 50/60 Hz
For more coil voltage codes, please visit our online product directory.
Drives
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1-70…1-75
Contactors
Accessories
Power
Contactors
1-32
Power
100-C Contactors with Screw Terminals
Auxiliary Contacts
Screw Terminals Spring Clamp
Description N.O. N.C. Cat. No. Cat. No.
0 2 100-FA02 100-CRFA02
1 1 100-FA11 100-CRFA11
Side-mounted 1 0 100-SB10 –
auxiliary contacts 0 1 100-SB11 –
2 0 100-SB20 –
Surge Suppressors Cat. No. Timing Modules For Use With Cat. No.
24…48V AC, 50/60 Hz 100-FSC48 Pneumatic Timing On-Delay
100-FPTA30
Modules: 0.3…30 s Range
110…280V AC, 100-C w/ AC
100-FSC280 Contacts switch after the
RC Module 50/60 Hz Coils or DC
delay time, main control On-Delay Electronic Coils 100-FPTA180
380…480V AC, relay contacts continue to 2…180 s Range
100-FSC480 operate without delay
50/60 Hz
12…55V AC, On-Delay
100-FSV55 100-C w/ 100-ETA3
12…77V DC 0.1…3 s Range
110…240V,
56…136V AC, Electronic Timing On-Delay 50/60 Hz or
MOV Surge Suppressor 100-FSV136 100-ETA30
78…180V DC Modules: 1…30 s Range 110…250V
Delay of the contactor or conventional
137…277V AC, On-Delay DC coils
100-FSV277 control relay solenoid, 100-ETA180
181…250V DC 10…180 s Range
contactor or control relay
is energized at the end of On-Delay 100-C w/
the delay time 100-ETAZJ3
0.1…3 s Range 24…48V
Mechanical Interlock For Use With Cat. No.
On-Delay conventional
Mechanical only, DC coils 100-ETAZJ30
100-MCA00 1…30 s Range
without aux contacts 100-C
Mechanical/electrical, (except 100C-40…C90)
100-MCA02
with 2 N.C. aux contacts
Drives
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1-70…1-75
Contactors
Power
IEC Contactors
100-E/104-E
• 116…2650 A
• Compact size for smaller panel
space requirements
• Wide range electronic coils for reduced
energy consumption
• Environmentally friendly
The Bulletin 100-E/104-E contactor family offers wide range ⊗ Coil Voltage Codes for
AC/DC electronic coils for reduced energy consumption and AC and DC Control
a compact design.
AC/DC Control
Electronic Standard Coils,
100-E116…E370
140MG-J Circuit Breaker
Code Description
KJ 24…60V 50-60 Hz, DC
KD 100…250V 50-60 Hz, DC
KN 250…500V 50-60 Hz, DC
Electronic Coils with PLC Interface,
100-PCE 100-E116…E370
Optional 24V DC PLC Interface Connection Bars Code Description
• Separate hold-in auxiliary ED 100…250V 50-60 Hz, DC
contact not required
EN 250…500V 50-60 Hz, DC
• Optional on
100-E116…E370 contactors Electronic Coils with PLC Interface,
100-E IEC Contactor 100-E400…E750, E1260
• Standard on all
100-E400…E2650 contactors Code Description
EJ 24…60V DC
ED 100…250V 50-60 Hz, DC
Optional built-in terminal lugs
EN 250…500V 50-60 Hz, DC
• Finger-safe protection Electronic Coils with PLC Interface,
• Allows for 2 wires per pole 100-E860, E1060, E2050, E2650
• For contactors up to 146A Code Description
ED 100…250V 50-60 Hz, DC
Contactors
1-34
Power
AC/DC Operated Contactors
Rated Operational Ratings for Switching AC Motors –
Current [A] AC-2, AC-3 Direct-on-Line Contactors Reversing Contactors
3-Phase kW Auxiliary Contacts 1
AC-3 AC-1 (50 Hz) 3-Phase Hp (60 Hz) Auxiliary Contacts 1 installed per contactor
400V 690V 400V 460V 575V N.O. N.C. Cat. No. N.O. N.C. Cat. No.
116 160 55 75 100 1 1 100-E116⊗11 1 2 2 104-E116⊗22 1
146 225 75 100 125 1 1 100-E146⊗11 1 1 1 104-E146⊗22 1
190 275 90 125 150 1 1 100-E190⊗11 1 1 104-E190⊗22
205 350 110 150 200 1 1 100-E205⊗11 1 1 104-E205⊗22
265 400 132 200 250 1 1 100-E265⊗11 1 1 104-E265⊗22
305 500 160 250 300 1 1 100-E305⊗11 1 1 104-E305⊗22
370 600 200 300 350 1 1 100-E370⊗11 1 1 104-E370⊗22
400 600 200 350 400 1 1 100-E400⊗11 1 1 104-E400⊗22
460 700 250 400 500 1 1 100-E460⊗11 1 1 104-E460⊗22
580 800 315 500 600 1 1 100-E580⊗11 1 1 104-E580⊗22
750 1050 400 600 700 1 1 100-E750⊗11 1 1 104-E750⊗22
860 1350 475 800 1000 1 1 100-E860⊗11 – – –
1060 1650 560 900 1150 1 1 100-E1060⊗11 – – –
– 1260 – – – 1 1 100-E1260⊗11 – – –
– 2050 – – – 1 1 100-E2050⊗11 – – –
– 2650 – – – 1 1 100-E2650⊗11 – – –
⊗ The catalog number as listed is incomplete. Select a coil voltage code from the table to the left.
1
To order with built-in terminal lugs, add the letter “L” to the end of the catalog number (e.g. 100-E116⊗11L).
Drives
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1-70…1-75
Contactors
Power
Safety Contactors
100S-C/104S-C, 100S-E
• 9…750 A
• SUVA third party certification
• AC and DC operating coils
• Mechanically linked or mirror contact performance
Safety contactors provide mechanically linked, or mirror, contact performance, which is required in feedback circuits
monitoring energy isolating switchgear used in hazardous motion loads.
• CE Marked
• cULus Listed (File No. E3125;
Guide NLDX, NLDX7)
• CCC
Protective cover prevents
Certifications (100S-E) manual operation
100S-C Safety Contactor
• CE Marked
• cULus Listed (File No. E41850;
Guide NLDX, NLDX7)
• SUVA Certified
• CCC
Contactors
1-36
Power
100S-C Safety Contactors
Ratings for switching AC motors
Rated Operational Current [A] Auxiliary Contacts AC Coil Control
3-Phase kW (50 Hz) 3-Phase Hp (60 Hz) No. of Poles
Cat. No.1
AC-3 AC-1 400/415V 460V 575V N.O. N.C.
9 32 4 5 7 1/2 1 4 3 100S-C09⊗14BC
12 32 5.5 7-1/2 10 1 4 3 100S-C12⊗14BC
16 32 7.5 10 15 1 4 3 100S-C16⊗14BC
23 32 11 15 15 1 4 3 100S-C23⊗14BC
30 65 15 20 25 1 4 3 100S-C30⊗14BC
37 65 18.5/20 25 30 1 4 3 100S-C37⊗14BC
43 85 22 30 30 1 4 3 100S-C43⊗14BC
55 85 30 40 40 1 4 3 100S-C55⊗14BC
60 100 32 40 50 1 4 3 100S-C60⊗14BC
72 100 40 50 60 1 4 3 100S-C72⊗14BC
85 100 45 60 60 1 4 3 100S-C85⊗14BC
97 130 55 75 75 1 4 3 100S-C97⊗14BC
⊗ The catalog number as listed is incomplete. Select a coil voltage code from the table below.
1
For additional contact configurations, please visit our online product directory. BC = bifurcated and C = standard.
⊗ Coil Voltage Codes for AC and DC Control AC/DC Control AC/DC Control, 100S-C
Code Description Code Description
AC Control, 100S-C DC Control, 100S-C Electronic Standard Coils, Electronic Coils with PLC Interface,
Code Description 100S-E116…E370 100S-E400…E750, E1260
Code Description KJ 24…60V 50-60 Hz, DC
KJ 24V, 50/60 Hz EJ 24…60V DC
24V, Electronic coils KD 100…250V 50-60 Hz, DC
110V, 50 Hz/ EJ ED 100…250V 50-60 Hz, DC
D (9…55 A only) KN 250…500V 50-60 Hz, DC
120V, 60 Hz EN 250…500V 50-60 Hz, DC
KF 230V, 50/60 Hz Electronic Coils with PLC Interface,
24V, Integrated diode Electronic Coils with PLC Interface,
DJ 100S-E116…E370
KA 240V, 50/60 Hz (60…97 A only) 100S-E860, E1060, E2050, E2650
ED 100…250V 50-60 Hz, DC
EN 250…500V 50-60 Hz, DC ED 100…250V 50-60 Hz, DC
Drives
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1-70…1-75
Contactors
Power
Definite-Purpose Contactors
400
• 1…4 pole options, 25…120 A resistive loads
• Feed-through wiring
• Double-break contacts
• Snap-on auxiliary contacts
• Rated for inductive lighting and resistive loads
Stationary Terminal
One piece terminal design with integral dual 0.250 quick connects.
Meets NEMA Standard for spacing without insulated terminals.
Applications
• Air conditioners
• Compressors
• Welding equipment
• Business machines
• Power supplies
• Refrigeration equipment
• Resistive heating
• Food service equipment
Contactors
1-38
Power
400 Definite-Purpose Contactors
Max. Continuous Ampere
Rating [A] Max. [Hp]
Tungsten Ballast Locked Resistive
Full Load Lamp Lighting Line Rotor Current Control
Amps [A] No. of Poles Loads 1 Load Voltage [V] Current [A] Rating [A] Voltage [V] 1-Phase 3-Phase Cat. No.
240/277 150 35 120 2 –
2 25 480 125 3 – 400-DP25N⊗2
35 240
600 100 3 –
20/25
240/277 150 35 110/120 2 5
3 25 480 125 35 240/277 5 10 400-DP25N⊗✪
600 100 35 480 – 15
240/277 150 40 120 2 –
2 30 480 125 3 – 400-DP30N⊗2
40 240
600 100 3 –
30
240/277 180 40 110/120 2 5
3 30 480 150 40 240/277 5 10 400-DP30N⊗3✪
600 150 40 480 – 15
240/277 240 50 120 – –
40 2 40 480 200 50 240 – – 400-DP40N⊗2
600 120 50 240 – –
110/120 – –
240/277 240 50 200/208 – –
40 3 – 480 200 50 240/277 – – 400-DP40N⊗3
600 120 50 480 – –
600 – –
1
Max. 480V line, 277V load.
⊗ The catalog number as listed is incomplete. Select coil voltage code from the table.
Drives
1-70…1-75
Starters
Power
Manual motor starters are specifically designed for full voltage motor starting applications where remote push
button control is not necessary. They are ideally suited for starting and protecting smaller motors frequently used
for fans and blowers.
Starters
1-40
Power
600 Manual Motor Starters
Type 1
Open Type Type 1 General Purpose Enclosure
Without Enclosure Includes General Purpose Enclosure Flush Mount
Type No. of Poles Legend Plate Surface Mount Includes Flush Plate Only
Switch Only
1 600-TOX4 600-TAX4 600-TQX4
Toggle
2 600-TOX5 600-TAX5 600-TQX5
Key 2 600-TOX49 600-TAX49 600-TQX49
Lever 1 600-TOX149 600-TAX149 –
Switch with Neon Pilot Light (115 or 230V)
1 600-TOX216 600-TAX216 600-TQX216
Toggle
2 600-TOX109 600-TAX109 600-TQX109
Key 2 600-TOX110 600-TAX110 600-TQX110
Switch and Hand-Off-Auto Selector Switch (for use on AC only)
Toggle 2 – 600-TAX9 600-TQX9
Switch with Neon Pilot Light and Hand-Off-Auto Selector Switch (115 or 230V, AC only)
Toggle 2 – 600-TAX142 600-TQX142
Key 2 – 600-TAX145 –
Drives
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1-70…1-75
Starters
Power
The 190E/191E motor controllers can be used in a variety of applications. These starters can be used in a group motor
application or as a stand-alone product without any additional short-circuit protection in the motor branch circuits.
Rated Type F combination motor controllers (UL/CSA).
Reversing
104-K Reversing Miniature
Contactor
Direct-on-Line
Starters
1-42
Power
IEC Eco Starters with AC and DC-Operated Contactors
Max. Short- With 100-K IEC Miniature Contactors With 100-C IEC Contactors
Circuit Current
Type 1
Motor
3-Phase kW 3-Phase Hp Coordination
Current
(50 Hz) (60 Hz) [kA]
Adjustment Direct-on-Line Reversing Direct-on-Line Reversing
Range [A] 400/415V 460V 480Y/277V Cat. No. Cat. No. Cat. No. Cat. No.
0.10…0.16 0.02 – 65 190E-KMN⊗2-CA16X 191E-KMN⊗1-CA16X 190E-AN⊗2-CA16X 191E-AN⊗3-CA16X
0.16…0.25 0.06 – 65 190E-KMN⊗2-CA25X 191E-KMN⊗1-CA25X 190E-AN⊗2-CA25X 191E-AN⊗3-CA25X
0.25…0.40 0.09 – 65 190E-KMN⊗2-CA40X 191E-KMN⊗1-CA40X 190E-AN⊗2-CA40X 191E-AN⊗3-CA40X
0.40…0.63 0.12…0.18 – 65 190E-KMN⊗2-CA63X 191E-KMN⊗1-CA63X 190E-AN⊗2-CA63X 191E-AN⊗3-CA63X
0.63…1.00 0.25 0.5 65 190E-KMN⊗2-CB10X 191E-KMN⊗1-CB10X 190E-AN⊗2-CB10X 191E-AN⊗3-CB10X
1.00…1.60 0.37…0.55 0.5…1 65 190E-KMN⊗2-CB16X 191E-KMN⊗1-CB16X 190E-AN⊗2-CB16X 191E-AN⊗3-CB16X
1.60…2.50 0.75 0.75…1.5 65 190E-KMN⊗2-CB25X 191E-KMN⊗1-CB25X 190E-AN⊗2-CB25X 191E-AN⊗3-CB25X
2.50…4.00 1.1…1.5 1.5…3 65 190E-KMN⊗2-CB40X 191E-KMN⊗1-CB40X 190E-AN⊗2-CB40X 191E-AN⊗3-CB40X
4.00…6.30 2.2 3…5 65 190E-KNN⊗2-CB63X 191E-KNN⊗1-CB63X 190E-AN⊗2-CB63X 191E-AN⊗3-CB63X
6.30…10.0 3.0…4.0 5…7.5 65 190E-KPN⊗2-CC10X 191E-KPN⊗1-CC10X 190E-BN⊗2-CC10X 191E-BN⊗3-CC10X
10.0…11.0 5.5 7.5 30 190E-KPN⊗2-CC16X 191E-KPN⊗1-CC16X – –
10.0…12.0 4.0…5.5 7.5 30 – – 190E-BN⊗2-CC16X 191E-BN⊗3-CC16X
10.0…16.0 5.5…6.3 7.5…10.0 30 – – 190E-CN⊗2-CC16X 191E-CN⊗3-CC16X
⊗ The catalog number as listed is incomplete. Select a coil voltage code from the table below.
Accessories
Description For Use With Cat. No.
140M-C to 100-M 140M-C-PEM12
ECO Connecting Modules – 25 A
140M-C to 100-C09…C23 140M-C-PEC23
Drives
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1-70…1-75
Starters
Enclosed Starters, IEC
Power
109-C/105-C
• Reversing and non-reversing
• Electronic motor protection
• Non-combination, disconnecting
means to be provided separately
• Factory modifications available
100-C Contactor
Auxiliary Sensor
Control Power
Command Pluggable
terminal block
E1 Plus Electronic
Overload Relay
Indication
Color-coded
sleeves
Starters
1-44
Power
IEC Enclosed Starters, Plastic
Type Direct-on-Line Starter 2 109-C Reversing 105-C ⊗ Coil Voltage Codes for AC
Ratings E1 Plus 1
and DC Control
AC-3 Overload Relay IP66, Type 4/4X/12, Molded Plastic
AC Control
Motor Current IP66, Type 4/4X/12, With FORWARD/OFF/REVERSE Multifunction Code Description
Amps Setting Range Molded Plastic Push Button (3 Functions) and Reset
KJ 24V, 50/60 Hz
[A] [A] Cat. No. Cat. No.
D 110V, 50 Hz/120V, 60 Hz
9 1.0…5.0 109-C09K⊗E1C-J 105-C09L⊗E1C-1M-7
KF 230V, 50/60 Hz
9 3.2…16.0 109-C09K⊗E1D-J 105-C09L⊗E1D-1M-7 KA 240V, 50/60 Hz
12 3.2…16.0 109-C12K⊗E1D-J 105-C12L⊗E1D-1M-7
DC Control with
16 3.2…16.0 109-C16K⊗E1D-J 105-C16L⊗E1D-1M-7
Integrated Surge Suppression
23 5.4…27.0 109-C23K⊗E1E-J 105-C23L⊗E1E-1M-7 Code Description
30 9.0…45.0 109-C30L⊗E1F-1M-7 3
– DJ 24V (60…97 A only)
37 9.0…45.0 109-C37L⊗E1F-1M-7 3 – EJ 24V, Electronic (9…55 A only)
43 9.0…45.0 109-C43L⊗E1F-1M-7 3 – ED 110V, Electronic (9…55 A only)
1
For Eutectic Alloy Overload Relay, please visit our online product directory.
2
For other enclosure types, please visit our online product directory.
3
With START/STOP Multifunction Push Button (2 Functions) and Reset.
⊗ The catalog number as listed is incomplete. Select a coil voltage code from the table to the right.
J The catalog number as listed is incomplete. Replace with start and stop (1) or reset (7).
Drives
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1-70…1-75
Starters
Power
These full-voltage combination starters are designed to provide the disconnecting means, short-circuit protection
(with suitable fuses), control and overload protection for three-phase squirrel-cage motors. All starters include a
normally open auxiliary contact as standard.
Circuit Breaker
Contactor
Overload Relay
Enclosures
• IP42 (Type 1) general purpose sheet
metal (hinged cover)
• IP66 (Type 3/4/12) watertight,
dusttight sheet metal (hinged cover)
Starters
1-46
Power
IEC Combination Starters, Non-Reversing
IP42 (Type 1) General Purpose IP66 (Type 3/4/12) Watertight, Dusttight
Ratings (AC3, AC4) Sheet Metal Enclosure (Hinged Cover) Sheet Metal Enclosure (Hinged Cover)
Hp
Circuit Breaker Circuit Breaker
Max. Ie 3-Phase Fusible Disconnect Type 1 Type Fusible Disconnect Type 1 Type
Fuse Clip Rating/ Fuse Clip Rating/
[A] 230V 460V UL Class Cat. No. Cat. No. UL Class Cat. No. Cat. No.
9 2 5 30 A/Class J 112-C09A⊗J – 30 A/Class J 112-C09F⊗J –
12 3 7.5 30 A/Class J 112-C12A⊗J – 30 A/Class J 112-C12F⊗J –
23 7.5 15 30 A/Class J 112-C23A⊗J – 30 A/Class J 112-C23F⊗J –
30 10 20 60 A/Class J 112-C30A⊗J 113-C30A⊗J-o 60 A/Class J 112-C30F⊗J 113-C30F⊗J-o
43 15 30 60 A/Class J 112-C43A⊗J 113-C43A⊗J-o 60 A/Class J 112-C43F⊗J 113-C43F⊗J-o
60 20 40 100 A/Class J 112-C60A⊗J 113-C60A⊗J-o 100 A/Class J 112-C60F⊗J 113-C60F⊗J-o
72 25 50 100 A/Class J 112-C72A⊗J 113-C72A⊗J-o 100 A/Class J 112-C72F⊗J 113-C72F⊗J-o
⊗ The catalog number as listed is incomplete. Select a coil voltage code, circuit breaker code, and overload relay code from the tables below.
Non-fusible versions also available.
1
Drives
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1-70…1-75
Starters
Power
Approximate size of traditional NEMA The Allen-Bradley® Bulletin 300 NEMA Contactors and motor starters
contactor 7 x 13.39 in., 178 x 340 mm
(W x L)
provide a space-saving and cost-effective alternative for applications
requiring NEMA-rated motor control. Based on our Bulletin 100 IEC
Contactor design these NEMA-rated products are compatible with a
wide range of accessories as well as solid-state overload relays.
Energy-saving, wide
range AC/DC current
coils (sizes 4…8)
Starters
1-48
Power
3-Pole AC/DC Operated Contactors and Starters
Switching of 3-phase Motors — Auxiliary Contacts Bulletin 305
AC-2, AC-3 Each Contactor Bulletin 300 Direct Reversing Bulletin 309
Continuous Hp (60 Hz) N.O. N.C. On-line Contactor Starter Starter
NEMA Current Safety
Size Rating (A) 200 V 230 V 460 V 575 V Cat No. Cat No. Cat No. Contactor
0 18 3 3 5 5 1 – 300-AO⊗930 305-AO⊗-J 309-AO⊗-J •
1 27 7.5 7.5 10 10 1 – 300-BO⊗930 305-BO⊗-J 309-BO⊗-J •
2 45 10 15 25 25 1 – 300-CO⊗930 305-CO⊗-J 309-CO⊗-J •
3 90 25 30 50 50 1 1 300-DO⊗930 305-DO⊗-J 309-DO⊗-J •
4 135 40 50 100 125 1 1 300-EO⊗9311 1 305-EO⊗-J 309-EO⊗-J 300S-E0⊗9312C 1
5 270 75 100 200 250 1 1 300-FO⊗9311 – – 300S-F0⊗9312C
6 540 150 200 400 500 1 1 300-GO⊗9311 – – 300S-G0⊗9312C
7 810 250 300 600 700 1 1 300-HO⊗9311 – – 300S-H0⊗9312C
8 1215 – 450 900 900 1 1 300-JO⊗9311 – – 300S-J0⊗9312C
⊗ The catalog number as listed is incomplete. Select a control voltage code from the tables below.
J The catalog number as listed is incomplete. Select a overload relay code from the table below.
Example: Cat. No. 305-AOD-J becomes Cat. No. 305-AOD-EEC.
1
To order with built-in terminal lugs, add the letter “L” to the end of the catalog number (for example, 300-EO⊗9311-L).
24…60V DC only.
3
NEMA Size 4…5 AC/DC J Y D B
NEMA Size 4…5 – – ED EN
AC/DC
NEMA Size 6…7 EJ 3 EY ED EN
with PLC Input
NEMA Size 8 – – ED –
Drives
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1-70…1-75
Starters
Power
The 509 NEMA Starters are designed for full-voltage starting of polyphase squirrel-cage motors. These starters are
available for constant horsepower, constant torque or variable torque, three-phase motors.
Feed-through
construction
Can be wired
for single- or
Snap-together wiring technology three-phase
applications
Electronic overload relay
Starters
1-50
Power
NEMA Reversing and Non-reversing Starters and Contactors 1
Max. Hp Rating Catalog Number
Drives
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1-70…1-75
Starters
Combination Starters, NEMA
Power
512/513
512 with fusible and non-fusible disconnect switches
513 with circuit breakers
• Starter sizes 0…7
• Patented snap-together wiring 1
• Overload relays: eutectic supplied as standard, solid-state
available as an option
• Reversing and non-reversing available
• NEMA Type 1, 4/12/3R, 4/4X, 3R/7-9
• UL listed and CSA certified
The robust NEMA combination starters, now with patented snap-together wiring, are versatile in designs and flexible
in configurations, allowing various command and indication options, enclosure sizes and environmental type ratings.
Foam-in-place gasketing
1-52
Power
512 NEMA Non-Reversing Combination Starters
Max. Hp Rating 2 Type 1 General Type 3R/4/12 Rainproof,
Cont. Fuse Clip ⊗ AC Coil Voltage Codes
Motor Voltage, 60 Hz Purpose Waterproof, Dustproof
Ampere Rating
Size Rating [A] 230V 460…575V [A] 1 Cat. No. Cat. No. Common or Transformer Control
1 27 7-1/2 10 30 512-BA⊗-✪-24R 512-BF⊗-✪-24R Code Line Voltage
2 45 15 25 60 512-CA⊗-✪-25R 512-CF⊗-✪-25R H 208V, 60Hz
3 90 30 50 100 512-DA⊗-✪-26R 512-DF⊗-✪-26R A 240V, 60Hz
50 100 200 512-EA⊗-✪-27R 512-EF⊗-✪-27R B 480V, 60Hz
4 135 C 600V, 60Hz
50 100 400 512-EA⊗-✪-28J 512-EF⊗-✪-28J
5 270 75 200 400 512-FA⊗-✪-28R 512-FF⊗-✪-28R 120V Separate Control
6 540 200 400 600 3 – 512-GF⊗-✪-29R (No Transformer)
Code Description
513 NEMA Non-Reversing Combination Starters HD 208V / 120V, 60Hz
Drives
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1-70…1-75
Motor Protection
Power
Bimetallic Thermal Overload Relays are motor protectors for IEC applications.
• 193-K bimetallic overload relays are for use with 100-K and 104-K miniature reversing contactors.
• 193-T1 bimetallic overload relays are for use with 100-C and 104-C Contactors.
100-K Contactor
Applications
• Conveyors • Pumps
Visible trip • Fans • VFD-controlled motors
indicator
Remote reset
capable Remote Reset Solenoid
For remote reset of 193-K and
193-T1 overload relays
193-K Bimetallic
Overload Relay
Motor Protection
1-54
Power
Mounts to Contactor Adjustment Range [A] Cat. No. Mounts to Contactor Adjustment Range [A] Cat. No.
0.90…1.3 193-T1AB13 0.16…0.25 193-KA25
1.8…2.5 193-T1AB25 0.25…0.40 193-KA40
2.9…4.0 193-T1AB40 0.35…0.50 193-KA50
4.5…6.3 193-T1AB60 0.45…0.63 193-KA63
100-C09…100-C23 5.5…7.5 193-T1AB75
0.55…0.80 193-KA80
7.2…10 193-T1AC10
0.75…1.0 193-KB10
9.0…12.5 193-T1AC12
0.9…1.3 193-KB13
11.3…16 193-T1AC16 100-K05…K12
21…25 193-T1AC25 1.1…1.6 193-KB16
15…20 193-T1BC20 1.4…2.0 193-KB20
21…25 193-T1BC25 1.8…2.5 193-KB25
100-C30…100-C37
29…36 193-T1BC36 2.3…3.2 193-KB32
33…38 193-T1BC38 2.9…4.0 193-KB40
17…25 193-T1CC25 3.5…4.8 193-KB48
100-C43…100-C55 35…47 193-T1CC47 4.5…6.3 193-KB63
45…60 193-T1CC60
5.5…7.5 193-KB75
35…47 193-T1DC47 100-K09…K12
7.2…10.0 193-KC10
45…60 193-T1DC60 1
100-K12 9.0…12.5 193-KC12
100-C60…100-C97 58…75 193-T1DC75 1
72…90 193-T1DC90 1
77…97 193-T1DC97 1
1
Panel mount version available.
Product Selection Tools
Available online or for download, our tools help
you access info while in the office or on the go.
www.rockwellautomation.com/support/
selection.page
Accessories
Description For Use With Cat. No.
DIN Rail/Panel 193-T1AA, 193-T1AB, 193-T1AC,
For separate mounting of overload relays. Snaps on to 35 mm top hat rail 193-T1APM
Mounting Adapter 193-T1BC
Screw Adapter For screw fixing of the 193-T1APM panel adapter. (2 required per adapter) 193-T1APM 140M-C-N45
24V AC, 50/60 Hz 193-T1RKJ
110/120V AC, 50/60 Hz 193-T1RD
220/240V AC, 50/60 Hz 193-T1RKF
Remote Reset Solenoid 193-K, 193-T1
24V DC 193-T1RZJ
48V DC 193-T1RZY
115V DC 193-T1RZD
Drives
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1-70…1-75
Motor Protection
Power
The solid-state design of the E1 Plus™ Electronic Overload Relay, offered in two models, provides ambient
temperature compensation, thermal and phase loss protection and a wide 5:1 adjustment range. The ED model
provides fixed protection while the EE model provides selectable trip class, manual/automatic reset and expandable
protection with side mount modules.
Communication
Motor Circuit Modules 1
Protector
• EtherNet/IP
• DeviceNet
• ProfiBus
Protection Modules 1
• Ground fault
Reset Modules 1
• Remote reset
Overload Relay
• Remote indicator
Communication
Module
1
Side mount modules only
available for EE model.
Motor Protection
1-56
Power
193-EE IEC Overload Relays 193-ED IEC Overload Relays
Adjustment Mounts to IEC Contactor Adjustment Range [A] Cat. No. 2
Mounts to IEC Contactor Range [A] Cat. No. 1
1.0…5.0 193-ED1CB
1.0…5.0 193-EECB
100-C09…100-C23 3.2…16 193-ED1DB
100-C09…C23 3.2…16 193-EEDB
5.4…27 193-ED1EB
5.4…27 193-EEEB
5.4…27 193-ED1ED
3.2…16 193-EEDD 100-C30…100-C43
9…45 193-ED1FD
5.4…27 193-EEED 1.0…5.0 193-ED1CP
100-C30…C55 Integrated panel/DIN Rail
9…45 193-EEFD 3.2…16 193-ED1DP
mount and pass-thru wiring
11…55 193-EEQD 5.4…27 193-ED1EP
9…45 193-EEFE 2
Manual reset, fixed trip class 10.
100-C60…C97
18…90 193-EEGE
100-E116. . .E146 30…150 193-EEHJ
Ground Fault Sensors 3
100-E190. . .E205 40…200 193-EEJJ Size For use with Cat. No.
1.0…5.0 193-EECP 100-C09…100-C37
20 mm (0.79 in.) 193-CBCT1
Pass-thru wiring, NEMA size 00…2
3.2…16 193-EEDP
DIN Rail mount 100-C09…100-C97
5.4…27 193-EEEP 40 mm (1.57 in.) 193-CBCT2
NEMA size 00…3
1
Selectable trip class 10, 15, 20 or 30. Selectable manual/automatic reset. 100-C09…100-C97, 100-D115…100-D180
63 mm (2.5 in.) 193-CBCT3
NEMA size 00…4
Accessories
Description For Use With Cat. No.
193-EE_B 193-EPB
DIN Rail/panel adapter For separate mounting – can be mounted to top-hat rail EN 50 022-35 193-EE_D 193-EPD
193-EE_E 193-EPE
E1 Plus EtherNet/IP and protection module 4 Communicates motor diagnostic data via a network, includes 193-EE (all), 592-EE (all) 193-ETN
E1 Plus DeviceNet and protection module 4 additional I/O and provides enhanced motor protection options. 193-EE (all), 592-EE (all) 193-EDN
Provides adjustable 20 mA…5 A ground fault protection and an input
Ground fault module 4 193-EE (all), 592-EE (all) 193-EGF
to allow remote reset of a trip.
Description: Provides adjustable 20 mA…5 A ground fault and fixed
Ground fault/jam module 4 193-EE (all), 592-EE (all) 193-EGJ
jam protection and an input to allow remote reset of a trip.
110/120V AC, 50/60 Hz 193-EMRD
Remote reset solenoid 220/240V AC, 50/60 Hz E1 Plus (Series C and later) 193-EMRA
24V DC 193-EMRZ24
4
Only one module may be added.
Drives
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1-70…1-75
Motor Protection
Power
DeviceLogix
• Faster local I/O processing
DIN Rail Mount Motor Starter
• Helps improve control system performance
• Increase system reliability
• Increase system/machine modularity
BAND
Boolean And
Input 1
In 1 Out Output A
In 2
Input 2
IEC Motor
Starter w/E300 DIN Rail Mount
Motor Starter Pass
NEMA Motor
Thru Model Motor Protection
Starter w/E300
1-58
Power
Sensing Modules
Mounting Options Current Range [A] For Use With Cat. No.
100-C09…C23 193-ESM-⊗-30A-C23
0.5…30
100-C30…C55 193-ESM-⊗-30A-C55
6…60 100-C30…C55 193-ESM-⊗-60A-C55
IEC Contactors
10…100 100-C60…100-C97 193-ESM-⊗-100A-C97
100-E116…100-E146 193-ESM-⊗-200A-E146
20…200
100-E190…100-E205 193-ESM-⊗-200A-E205
0.5…30 All contactors and external current transformers 193-ESM-⊗-30A-T
DIN Rail / Panel Mount
6…60 193-ESM-⊗-60A-T
Power Terminals All contactors
10…100 193-ESM-⊗-100A-T
DIN Rail / Panel Mount 0.5…30 All contactors and external current transformers 193-ESM-⊗-30A-E3T
Power Terminals. Directly 6…60 193-ESM-⊗-60A-E3T
replaces 193-ECPM_ All contactors
10…100 193-ESM-⊗-100A-E3T
0.5…30 All contactors and external current transformers 193-ESM-⊗-30A-P
DIN Rail / Panel Mount
6…60 193-ESM-⊗-60A-P
Pass-thru All contactors
10…100 193-ESM-⊗-100A-P
0.5…30 592-ESM-⊗-30A-S2
NEMA Size 0…2
NEMA Contactors 6…60 592-ESM-⊗-60A-S2
10…100 NEMA Size 3 592-ESM-⊗-100A-S3
⊗ The catalog number as listed is incomplete. Use an I (Current), IG (Current/Ground Fault) or VIG (Voltage/Current/Ground Fault) to complete the catalog number.
Expansion Modules
Description No. of Inputs/Outputs Rated Control Voltage [V] Cat. No.
Digital Expansion Module, 24V DC 4 in/2 out 24V DC 193-EXP-DIO-42-24D
Digital Expansion Module, 120V AC 4 in/2 out 110…120V AC, 50/60 Hz 193-EXP-DIO-42-120
Digital Expansion Module, 240V AC 4 in/2 out 220…240V AC, 50/60 Hz 193-EXP-DIO-42-240
Analog Expansion Module: mA, V, RTD, and Resistance 3 universal in/1 out – 193-EXP-AIO-31 2
24V DC 193-EXP-PS-DC
Expansion Power Supply –
110…240V AC, 50/60 Hz 193-EXP-PS-AC
Starter Control Station with 3-Meter Cable – – 193-EOS-SCS
Starter Diagnostic Station with 3-Meter Cable – – 193-EOS-SDS 2
Module requires control module firmware v3.000 or higher.
2
Drives
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1-70…1-75
Smart Motor Control
Power
Solid-State Contactors
156-C
• Ideal for high duty cycle applications
• Operational current rating 20…85 A
• 1, 2, or 3-phase capable
• AC and DC control options
• Zero cross switching to help reduce EMC emissions
The next generation 156-C solid-state contactors from Allen-Bradley are flexible in configuration and design, these
devices can be panel or DIN Rail mounted complete with the integrated heatsink and do not require additional
components or assembly. Microprocessor and PLC compatible, the solid-state contactors can be used in applications
that range from heaters to small motors and valves.
1-60
Power
Single-Phase Power Contactors
Current Rating Rated Power @ 40 °C (104 °F) Operational voltage Operational Voltage
Control Voltage
[A] 115V 230V 400V 480V 600V < 240 V AC < 600 V AC
20 - 275 V AC 24 - 190 V DC Hp 1/3 1 2 3 3 156-C1P20NAB 156-C1P20NCB
20
5 to 32 volts DC kW 0.18 0.37 0.75 1.1 1.5 156-C1P20NAD 156-C1P20NCD
20 - 275 V AC 24 - 190 V DC Hp 1/3 1 2 3 3 156-C1P25NAB 156-C1P25NCB
25
5 to 32 volts DC kW 0.18 0.37 0.75 1.1 1.5 156-C1P25NAD 156-C1P25NCD
20 - 275 V AC 24 - 190 V DC Hp 1-1/2 3 5 7-1/2 10 - 156-C1P43NCB
43
5 to 32 volts DC kW 0.6 1.5 2.2 3.7 4.0 - 156-C1P43NCD
20 - 275 V AC 24 - 190 V DC Hp 2 5 7-1/2 10 15 - 156-C1P65NCB
65
5 to 32 volts DC kW 0.75 1.5 4.0 4.0 5.5 - 156-C1P65NCD
20 - 275 V AC 24 - 190 V DC Hp 2 5 7-1/2 10 15 - 156-C1P85NCB
85
5 to 32 volts DC kW 0.75 1.5 4.0 4.0 5.5 - 156-C1P85NCD
Drives
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1-70…1-75
Smart Motor Control
Power
The Allen-Bradley® Starting Torque Controller (STC) is designed for low horsepower single and three-phase squirrel
cage induction motors. It is designed to help reduce system shock (electrical and mechanical) typically seen when
directly starting on line voltage. This provides a smoother start and helps decrease downtime due to shock and
vibration related problems. Typical applications include fans, material handling, pumps, palletizers, car washes and
reduced voltage start single-phase applications.
Panel or DIN Rail
Compact modular design with heat sink mounting for flexible
installation
• 10%…80% initial
torque value Duration ramp
adjustment dial
• 0.5…5 secs ramp time
• Operational current
up to 25A
• Line voltage ratings
up to 600V
• UL/cUL as a motor controller LED status indicators
1 or 3-phase capable
1-62
Power
Single-Phase with Single Control Phase Starting Torque Controllers
Rated Power @ 40 °C (104 °F) Control Voltage
Current Rating [A]
115V 230V 24V AC/DC 100…240VAC
Hp 0.5 2
12 154-SP1C12NAR 154-SP1C12NAD
kW 0.55 1.1
Hp 0.5 2
16 154-SP1C16NAR 154-SP1C16NAD
kW 0.75 1.5
Hp 1 3
25 154-SP1C25NAR 154-SP1C25NAD
kW 1.5 3
Drives
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1-70…1-75
Smart Motor Control
Smart Motor Controller
Power
150 SMC™-3
• Solid-state soft-start motor controller with internal bypass
• Compact footprint
• 3-phase monitoring
Internal Bypass
Easy and Secure Setup
The bypass automatically closes when
DIP switches allow setting of the
the motor reaches its nominal speed,
START/STOP profile, built-in overload,
minimizing heat generation.
connection type, trip class, and
• Reduced enclosure size auxiliary contact characteristics.
• Reduced total cost
• Process optimization
• Setup efficiency
Ultra-Compact Size
1…37 A units are only 45 mm wide.
• Reduced panel space
• Higher-density installations
LED Display
Status information provided including
RUN, Fault type and OFF.
• Instant status display
• Assists during troubleshooting
45 mm
Smart Motor Control
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Power
Line-Connected Controllers
Starting Duty Open Type IP65 (Type 4/12) Enclosed
Rated Voltage Current Rating kW Hp, 60 Hz 100…240V AC 50/60 Hz Control 24V AC/DC Control Non- Combination Controllers
[V AC] [A] 350% 350% Cat. No. Cat. No. Cat. No. 1
1…3 1.1 0.5…1.5 150-C3NBD 150-C3NBR 150-C3FBD
3…9 4 1.5…5 150-C9NBD 150-C9NBR 150-C9FBD
5.3…16 7.5 5…10 150-C16NBD 150-C16NBR 150-C16FBD
6.3…19 7.5 5…10 150-C19NBD 150-C19NBR 150-C19FBD
9.2…25 11 7.5…15 150-C25NBD 150-C25NBR 150-C25FBD
10…30 15 7.5…20 150-C30NBD 150-C30NBR 150-C30FBD
12.3…37 18.5 10…25 150-C37NBD 150-C37NBR 150-C37NBD
14.3…43 22 10…30 150-C43NBD 150-C43NBR 150-C43FBD
380/400/ 20…60 30 15…40 150-C60NBD 150-C60NBR 150-C60FBD
415/460
28.3…85 45 25…60 150-C85NBD 150-C85NBR 150-C85FBD
27…108 55 50…75 150-C108NBD 150-C108NBR 1 150-C108FBD
34…135 75 60…100 150-C135NBD 150-C135NBR 1 150-C135FBD
67…201 95…110 75…150 150-C201NBD 150-C201NBR 1 150-C201FBD
84…251 95…132 100…200 150-C251NBD 150-C251NBR 1
150-C251FBD
106…317 95…160 125…250 150-C317NBD 150-C317NBR 1 150-C317FBD
120…361 110…200 250…300 150-C361NBD 150-C361NBR 1
150-C361FBD
160…480 160…250 300…400 150-C480NBD 150-C480NBR 1 150-C480FBD
Separate 120V or 240V is required for operation.
1
When a multi-conductor lug is required, refer to the Instruction Sheet for appropriate lug catalog number.
3
Drives
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1-70…1-75
Smart Motor Control
Smart Motor Controller
Power
Integral Bypass
The bypass automatically closes when
the motor reaches its nominal speed,
minimizing heat generation.
• Reduced enclosure size
• Reduced total cost
Communications
Optional communication modules allow the
SMC-Flex to be connected to multiple networks.
Simplified Application Setup
• Common DPI modules reduce inventory
• EtherNet/IP, DeviceNet, ControlNet Built-in multilingual, backlit LCD
and other networks available display for programming and
monitoring.
• Setup efficiency
• Process optimization
1-66
Power
Line-Connected Controllers
Open Type IP65 (Type 4/12) Enclosed
100…240V AC 50/60 Hz Non-Combination
Rated Voltage Motor Current Control 1 24V AC/DC Control 2 Controllers 3, 4
[V AC] [A] kW Hp, 60 Hz Cat. No. Cat. No. Cat. No.
1…5 2.2 3 150-F5NBD 150-F5NBR 150-F5FBD
5…25 11 15 150-F25NBD 150-F25NBR 150-F25FBD
8.6…43 22 30 150-F43NBD 150-F43NBR 150-F43FBD
12…60 30 40 150-F60NBD 150-F60NBR 150-F60FBD
17…85 45 60 150-F85NBD 150-F85NBR 150-F85FBD
27…108 55 75 150-F108NBD 150-F108NBR 150F-D10JCD
34…135 75 100 150-F135NBD 150-F135NBR 150F-D13JCD
67…201 110 150 150-F201NBD 150-F201NBR 150F-D20JCD
400/415/460
84…251 132 200 150-F251NBD 150-F251NBR 150F-D25JCD
106…317 160 250 150-F317NBD 150-F317NBR 150F-D31JCD
120…361 200 300 150-F361NBD 150-F361NBR 150F-D36JCD
160…480 250 400 150-F480NBD 150-F480NBR 150F-D48JCD
208…625 355 500 150-F625NBE – 150F-D62JCD
260…780 450 600 150-F780NBE – 150F-D78JCD
323…970 560 800 150-F970NBE – –
416…1250 710 1000 150-F1250NBE – –
1
625…1250 A devices listed are only available for 110/120V control. For 230/240V control, change the E in the catalog number to an A.
Example: Catalog number 150-F625NBE becomes 150-F625NBA.
2
Separate 120V or 240V single-phase power supply is required for fan operation.
3
Line and load termination are provided as standard.
4
These controllers require a separate 100…240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate
option code to the catalog number.
Accessories
Terminal Lug Kits (108…1250 A) Protective Modules
Total No. of Line Controller Terminal Current
Current Terminal Lugs Covers Rating [A] Description Cat. No.
Rating [A] 5 Wire Size Per Line Side Per Load Side Cat. No. Cat. No. 5…85 150-F84
480V Protective Module
108…135 6 #6…250 MCM AWG 3 3 150-TC1 108…1250 150-F84L
199-LF1
201…251 6 16…120 mm2 6 6 150-TC2 5…85 150-F86
#4…500 MCM AWG 600V Protective Module
317…480 6 6 6 199-LG1 150-TC3 108…1250 150-F86L
25…240 mm2
625…780 2/0…500 MCM AWG 6 6 100-DL630 Core Balance Current
5…480 8 825-CBCT
Transformer
970 4/0…500 MCM AWG 3 3 100-DL860
For the 625…1250 A devices, please see user manual.
8
Drives
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1-70…1-75
Smart Motor Control
Smart Motor Controller
Power
150 SMC™-50
• Internal Bypass Power Structure
-- Ideal for standard applications
-- Current ratings of 108…480 A
• Solid-State Power Structure
-- Ideal for harsh environments
-- Ideal for more aggressive duty-cycle applications
-- Current ratings of 90…520 A
-- Normal and heavy-duty ratings
• 17 Start/stop modes and 3 slow-speed modes
• Switch, LCD or PC setup
The scalable design of the SMC-50 satisfies a wide variety of control needs. Advanced
monitoring, superior communications capabilities and Energy Saver mode help
increase efficiency and reduce downtime. The Internal Bypass power structure
automatically closes when the motor reaches its nominal speed, minimizing heat
generation. It offers reduced enclosure size and cost. The Solid-State power structure
offers higher operations per hour, scalable thermal ratings and higher SCCR ratings. SMC 50 with 150 SMC 50
Internal Bypass Solid-State
Optional parameter configuration module,
Simplified, Scalable • Setup efficiency
human interface module, or PC-based software for 3 3
Application Setup programming and monitoring simplifies setup. • Process optimization
Hold to Test/Push Used to quickly test for fault conditions or reset • Reduces downtime
to Reset Button the unit. • Assist during setup 3 3
1-68
Power
Line-Connected Controllers
Open Type IP65 (Type 4/12) Enclosed
Rated Voltage Motor Current
kW Hp, 60 Hz 100…240V AC, 50/60 Hz 24V DC Non-Combination Controllers
[V AC] [A]
Cat. No. Cat. No. Cat. No. 1,2
Internal Bypass
27…108 55 75 150-S108NBD 150-S108NBR 150S-D10JDC
34…135 75 100 150-S135NBD 150-S135NBR 150S-D13JDC
67…201 110 150 150-S201NBD 150-S201NBR 150S-D20JDC
400/415 (kW)
84…251 132 200 150-S251NBD 150-S251NBR 150S-D25JDC
460 (Hp)
106…317 160 250 150-S317NBD 150-S317NBR 150S-D31JDC
120…361 200 300 150-S361NBD 150-S361NBR 150S-D36JDC
160…480 250 400 150-S480NBD 150-S480NBR 150S-D48JDC
Solid-State
30…90 17 25…60 150-SB1NBD 150-S1NBR 150S-C90JCD-3B-BP 3
37…110 20 30…75 150-SB2NBD 150-SB2NBR 150S-D11JCD-3B-BP 3
47…140 30 40…100 150-SB3NBD 150-SB3NBR 150S-D14JCD-3B-BP 3
60…180 37 50…150 150-SB4NBD 150-SB4NBR 150S-D18JCD-3B-BP 3
400/415 (kW) 70…210 40 60…150 150-SC1NBD 150-SC1NBR 150S-D21JCD-3B-BP 3
460 (Hp) 87…260 50 75…200 150-SC2NBD 150-SC2NBR 150S-D26JCD-3B-BP 3
107…320 63 100…250 150-SC3NBD 150-SC3NBR 150S-D32JCD-3B-BP 3
120…361 75 100…300 150-SD1NBD 150-SD1NBR 150S-D36JCD-3B-BP 3
140…420 80 125…300 150-SD2NBD 150-SD2NBR 150S-D42JCD-3B-BP 3
174…520 100 150…450 150-SD3NBD 150-SD3NBR 150S-D52JCD-3B-BP 3
1
Line and load termination are provided as standard.
2
These controllers require a separate 100…240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate
option code to the catalog number.
3
Requires a bypass contactor. Add -BP or -NB to the end of the catalog number to denote an IEC or NEMA bypass contactor, respectively.
Example: For an IEC bypass contactor, catalog number 150-SB1NBD becomes catalog number 150-SB1NBD-BP.
Drives
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1-70…1-75
Drives
AC Drives
Power
22F PowerFlex®4M
• Power ratings of 0.2…11 kW / 0.25…15 Hp at 120V, 240V,
and 480V to meet a wide range of applications
• Volts per hertz and slip compensation to meet
application demands
• Flexible, time-saving installation using DIN Rail
mounting with A and B frame drives
• Feed-through wiring for simple retrofitting into
applications requiring variable speed motor control
• Side-by-side mounting in ambient temperatures up to
40 °C (104 °F), saving valuable panel space
Providing powerful motor speed control in a compact, space saving design, the Allen-Bradley® PowerFlex 4M AC drive
is the smallest and most cost effective member of the PowerFlex family of drives.
5 digital inputs (24V DC, 2 programmable) An integral RS485/DSI port supports low-cost
1 analog input (unipolar voltage or current) multi-drive networking
1 relay (form C)
1-70
Power
Single-Phase, 50/60 Hz, No Brake, IP20, NEMA/UL Type Open
Drive Ratings 100…120V AC 200…240V AC
Cat. No. with
kW Hp Output Current [A] Frame Size Cat. No. Output Current [A] Frame Size Cat. No. EMC Filter
0.2 0.25 1.6 A 22F-V1P6N103 1.6 A 22F-A1P6N103 22F-A1P6N113
0.4 0.5 2.5 A 22F-V2P5N103 2.5 A 22F-A2P5N103 22F-A2P5N113
0.75 1 4.5 B 22F-V4P5N103 4.2 A 22F-A4P2N103 22F-A4P2N113
1.1 1.5 6 B 22F-V6P0N103 – – – –
1.5 2 – – – 8 B 22F-A8P0N103 22F-A8P0N113
2.2 3 – – – 11 B 22F-A011N103 22F-A011N113
Specifications
100…120V: 0.2…1.1 kW / 0.25…1.5 Hp
Power Ratings 380…480V: 0.4…11 kW / 0.5…15 Hp
200…240V: 0.2…7.5 kW / 0.25…10 Hp
Motor Control Volts per hertz Slip compensation –
Application Open loop speed regulation – –
Control I/O 5 digital inputs (24V DC, 2 programmable) 1 analog input (unipolar voltage or current) 1 relay (form C)
Optional: DeviceNet, Bluetooth, EtherNet/IP, PROFIBUS DP, ControlNet, BACnet
Communications Integral RS485 with Modbus RTU/DSI
(Optional networks for use only with external DSI communications kit)
Flying start Bus regulator 4 preset speeds Multi-drive connectivity
Control Features
V/F ratio Auto Restart (requires communication option card)
Drives
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1-70…1-75
Drives
AC Drives
Power
25A PowerFlex®523
• Power ratings of 0.2…22 kW / 0.25…30 Hp in global
voltage classes from 100…600V to meet a wide range
of applications
• Modular design features a removable control module
that allows simultaneous wiring installation and
software configuration to help increase productivity
• AppView® application parameter groups and
CustomView™ configuration help speed
machine commissioning
• Volts per hertz and sensorless vector control provide
flexible motor control options
Allen-Bradley PowerFlex 523 AC drives are designed to help reduce installation and configuration time while offering
the control you need for your application. These drives offer convenient programming features and installation
flexibility in a cost-effective solution.
1-72
Power
Single-Phase
Drive Ratings,
Normal & Heavy Duty 100…120V AC, 50/60 Hz 200…240V AC, 50/60 Hz
Output Output Cat. No. with EMC
kW Hp Current [A] Frame Size Cat. No. Current [A] Frame Size Cat. No. Filter
0.2 0.25 1.6 A 25A-V1P6N104 1.6 A 25A-A1P6N104 25A-A1P6N114
0.4 0.5 2.5 A 25A-V2P5N104 2.5 A 25A-A2P5N104 25A-A2P5N114
0.75 1 4.8 B 25A-V4P8N104 4.8 A 25A-A4P8N104 25A-A4P8N114
1.1 1.5 6 B 25A-V6P0N104 – – – –
1.5 2 – – – 8 B 25A-A8P0N104 25A-A8P0N114
2.2 3 – – – 11 B 25A-A011N104 25A-A011N114
Three-Phase
Drive Ratings
Normal Heavy
Duty Duty 200…240V AC, 50/60 Hz 380…480V AC, 50/60 Hz 525…600V AC, 50/60 Hz
Output Frame Output Frame Cat. No. Output Frame
kW Hp kW Hp Current [A] Size Cat. No. Current [A] Size Cat. No. with EMC Filter Current [A] Size Cat. No.
0.2 0.25 0.2 0.25 1.6 A 25A-B1P6N104 – – – – – – –
0.4 0.5 0.4 0.5 2.5 A 25A-B2P5N104 1.4 A 25A-D1P4N104 25A-D1P4N114 0.9 A 25A-E0P9N104
0.75 1 0.75 1 4.8 A 25A-B5P0N104 2.3 A 25A-D2P3N104 25A-D2P3N114 1.7 A 25A-E1P7N104
1.5 2 1.5 2 8 A 25A-B8P0N104 4 A 25A-D4P0N104 25A-D4P0N114 3 A 25A-E3P0N104
2.2 3 2.2 3 11 A 25A-B011N104 6 A 25A-D6P0N104 25A-D6P0N114 4.2 A 25A-E4P2N104
4 5 4 5 17.5 B 25A-B017N104 10.5 B 25A-D010N104 25A-D010N114 6.6 B 25A-E6P6N104
5.5 7.5 5.5 7.5 24 C 25A-B024N104 13 C 25A-D013N104 25A-D013N114 9.9 C 25A-E9P9N104
7.5 10 7.5 10 32.3 D 25A-B032N104 17 C 25A-D017N104 25A-D017N114 12 C 25A-E012N104
11 15 11 15 48.3 E 25A-B048N104 24 D 25A-D024N104 25A-D024N114 19 D 25A-E019N104
15 20 11 15 62.1 E 25A-B062N104 30 D 25A-D030N104 25A-D030N114 22 D 25A-E022N104
18.5 25 15 20 – – – 37 E – 25A-D037N114 27 E 25A-E027N104
22 30 18.5 25 – – – 43 E – 25A-D043N114 32 E 25A-E032N104
Specifications
100…120V: 0.2…1.1 kW / 0.25…1.5 Hp 200…240V: 0.2…15 kW / 0.25…20 Hp
Power Ratings
380…480V: 0.4…22 kW / 0.5…30 Hp 525…600V: 0.4…22 kW / 0.5…30 Hp
Motor Control Volts per hertz Sensorless vector control Sensorless vector control with Economizer
Application Open loop speed regulation – –
Control I/O 5 digital inputs (24V DC, 4 programmable) 1 relay (form c) 1 analog input (unipolar voltage or current)
Drives
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1-70…1-75
Drives
Power
AC Drives
25B PowerFlex®525
• Power ratings of 0.4…22 kW / 0.5…30 Hp in global
voltage classes from 100…600V to meet a wide range
of applications
• Standard built-in single port for EtherNet/IP and Safe
Torque-off
• AppView application parameter groups and
CustomView configuration help speed
machine commissioning
Allen-Bradley PowerFlex 525 AC drives are designed to support fast and easy installation and configuration and
provide a variety of motor control and flexible mounting options. Available with standard built in EtherNet/IP
communications and safe torque-off.
1-74
Power
Single-Phase
Drive Ratings,
Normal & Heavy Duty 100…120V AC, 50/60 Hz 200…240V AC, 50/60 Hz
Output Output Cat. No. with EMC
kW Hp Current [A] Frame Size Cat. No. Current [A] Frame Size Cat. No. Filter
0.4 0.5 2.5 A 25B-V2P5N104 2.5 A 25B-A2P5N104 25B-A2P5N114
0.75 1 4.8 B 25B-V4P8N104 4.8 A 25B-A4P8N104 25B-A4P8N114
1.1 1.5 6 B 25B-V6P0N104 – – – –
1.5 2 – – – 8 B 25B-A8P0N104 25B-A8P0N114
2.2 3 – – – 11 B 25B-A011N104 25B-A011N114
Three-Phase
Drive Ratings
Normal Heavy
Duty Duty 200…240V AC, 50/60 Hz 380…480V AC, 50/60 Hz 525…600V AC, 50/60 Hz
Output Frame Output Frame Cat. No. Output Frame
kW Hp kW Hp Current [A] Size Cat. No. Current [A] Size Cat. No. with EMC Filter Current [A] Size Cat. No.
0.4 0.5 0.4 0.5 2.5 A 25B-B2P5N104 1.4 A 25B-D1P4N104 25B-D1P4N114 0.9 A 25B-E0P9N104
0.75 1 0.75 1 4.8 A 25B-B5P0N104 2.3 A 25B-D2P3N104 25B-D2P3N114 1.7 A 25B-E1P7N104
1.5 2 1.5 2 8 A 25B-B8P0N104 4 A 25B-D4P0N104 25B-D4P0N114 3 A 25B-E3P0N104
2.2 3 2.2 3 11 A 25B-B011N104 6 A 25B-D6P0N104 25B-D6P0N114 4.2 A 25B-E4P2N104
4 5 4 5 17.5 B 25B-B017N104 10.5 B 25B-D010N104 25B-D010N114 6.6 B 25B-E6P6N104
5.5 7.5 5.5 7.5 24 C 25B-B024N104 13 C 25B-D013N104 25B-D013N114 9.9 C 25B-E9P9N104
7.5 10 7.5 10 32.3 D 25B-B032N104 17 C 25B-D017N104 25B-D017N114 12 C 25B-E012N104
11 15 11 15 48.3 E 25B-B048N104 24 D 25B-D024N104 25B-D024N114 19 D 25B-E019N104
15 20 11 15 62.1 E 25B-B062N104 30 D 25B-D030N104 25B-D030N114 22 D 25B-E022N104
18.5 25 15 20 – – – 37 E – 25B-D037N114 27 E 25B-E027N104
22 30 18.5 25 – – – 43 E – 25B-D043N114 32 E 25B-E032N104
Specifications
100…120V: 0.2…1.1 kW / 0.25…1.5 Hp 200…240V: 0.2…15 kW / 0.25…20 Hp
Power Ratings
380…480V: 0.4…22 kW / 0.5…30 Hp 525…600V: 0.4…22 kW / 0.5…30 Hp
Motor Control Volts per hertz Sensorless vector control Sensorless vector control with Economizer
Application Open loop speed regulation – –
Control I/O 5 digital inputs (24V DC, 4 programmable) 1 relay (form c) 1 analog input (unipolar voltage or current)
Flying start, Fiber application specific features, 8 datalinks (4 in and 4 out), V/F ratio, Common DC bus, Position control, Bus regulator, 1/2 DC bus operation,
Control Features StepLogic Function (Relay & Timers), Process PID, Regulation with encoder feedback or analog input, 16 preset speeds, PTC input compatible,
Multi-drive connectivity (requires communication option card)
Drives
For more information on our complete family of compact drives, please visit:
http://ab.rockwellautomation.com/Drives/Compact 1-75
1-70…1-75
Additional Power Products
Power
Product Selection
Motor Protection Relay Type Description Cat. No.
Bulletin 809S 1…10 A AC/DC (1-phase); 24/48 V AC/DC control power 809S-C1-10A-48
Current Monitoring
Relays 1…10 A AC/DC (1-phase); 115/230 V AC control power 809S-C1-10A-230
Single-phase voltage monitoring relay, 2…500 V AC/DC; 24/48 V AC/DC control power 813S-V1-500V-48
Single-phase voltage monitoring relay, 2…500 V AC/DC; 115/230 V AC control power 813S-V1-500V-230
Three-phase voltage monitoring relay, 110…115 V AC 813S-V3-110V
Bulletin 813S
Voltage Monitoring Three-phase voltage monitoring relay, 208…240 V AC 813S-V3-230V
Relays
Three-phase voltage monitoring relay, 380…415 V AC 813S-V3-400V
Three-phase voltage monitoring relay, 440…480 V AC 813S-V3-480V
Three-phase voltage monitoring relay, 600…690 V AC 813S-V3-690V
Three-phase power (kW) monitoring relay, 380…480 V AC & 1…10 A AC 814S-W3-480V-10A
Bulletin 814S Power Three-phase power (kW) monitoring relay, 600…690 V AC & 1…10 A AC 814S-W3-690V-10A
Monitoring Relays Three-phase power factor monitoring relay, 380…480 V AC & 1…10 A AC 814S-PF3-480V-10A
Three-phase power factor monitoring relay, 600…690 V AC & 1…10 A AC 814S-PF3-690V-10A
Thermistor monitoring relay, 24/48 V AC/DC control power 817S-PTC-48
Bulletin 817S
Thermistor Thermistor monitoring relay, 115 V AC control power 817S-PTC-115
Monitoring Relay
Thermistor monitoring relay, 230 V AC control power 817S-PTC-230
1-76
Power
The 141A mounting system offers flexible, modular
solutions for your power outputs. The mechanically and
electrically coordinated components provide savings in
planning, assembly, mounting, and operation.
• Reduced wiring and assembly time for cost savings
• Efficiently designed with decreased panel space
• High-fault short-circuit system ratings
• Classic system up to 1250 A
• Compact system up to 360 A
Drives
For more information on our complete family of motor control products, please visit:
http://ab.rockwellautomation.com/Motor-Control 1-77
1-70…1-75
Additional Power Products
ArmorStart® LT Distributed
Power
Motor Controllers
290, 291 and 294
• Compact On-Machine™ motor control
• Ideal for material-handling industry
• EtherNet/IP with Device Level Ring (DLR)
• DeviceNet
• DeviceLogix™ embedded
• Multiple programmable I/O
• Full-voltage and reverse starting or variable frequency
control (VFD)
• Quick disconnect wiring
ArmorStart LT 290/291/294 distributed motor controllers are economical, compact in size, and have a lightweight
design. They are ideally suited for On-Machine conveyor and material handling applications.
ArmorStart LT product line includes both full-voltage and reversing starters and an AC drive version.
Products
• 290E ArmorStart LT full voltage motor controller with EtherNet/IP communications
• 291E ArmorStart LT full voltage reversing motor controller with EtherNet/IP communications
• 294E ArmorStart LT variable frequency drive motor controller with EtherNet/IP communications
Hand-Off-Auto (option)
At-motor disconnect
Status, diagnostics,
and reset
Network connection
Learn more about the On-Machine Solution from the Armor Start virtual demo: http://literature.
rockwellautomation.com/idc/groups/multi_media/documents/multimedia/files/virtualbrochure/armorstart/
1-78
Power
Motor Controllers
280, 281 and 284
• On-Machine motor control
• Ideal for heavy industry
• Ethernet/IP with Device Level Ring (DLR)
• DeviceNet
• DeviceLogix embedded
• Full-voltage and reverse starting or
variable frequency control (VFD)
• Quick disconnect wiring
ArmorStart 280/281/284 distributed motor controllers offer a simple, cost-effective method of integrating
combination starters, AC drives, I/O, and network capabilities in your On-Machine architecture.
Products
• 280 ArmorStart full voltage motor controller
• 281 ArmorStart full voltage reversing motor controller
• 284 ArmorStart variable frequency drive motor controller
Status, diagnostics,
At-motor disconnect and reset
Hand-Off-Auto
2 Outputs (option)
4 Inputs
Address switches
Learn more about the On-Machine Solution from the Armor Start virtual demo: http://literature.
rockwellautomation.com/idc/groups/multi_media/documents/multimedia/files/virtualbrochure/armorstart/
Drives
For more information on our complete family of motor control products, please visit:
http://ab.rockwellautomation.com/Motor-Control 1-79
1-70…1-75
Additional Power Products
Molded Case Circuit Breakers
Power
Lighting Contactors
The 500LG compact, modular-designed lighting contactors
deliver simplicity and versatility in product configuration,
to meet a wide range of applications including full-bus and
split-bus lighting panelboards.
• Contacts switch ballast (fluorescent or HID), tungsten, and
general use loads
• Available in 30 A rating, with up to 12 field-convertible
poles (maximum of 8 N.C.)
• Finger and back-of-hand safe power terminals
• Electronically and mechanically held versions
1-80
Drives
For more information on our complete family of motor control products, please visit:
http://ab.rockwellautomation.com/Motor-Control 1-81
1-70…1-75
Additional Power Products
Power
1-82
Drives
For more information on our complete family of motor control products, please visit:
http://ab.rockwellautomation.com/Motor-Control 1-83
1-70…1-75
Additional Power Products
Notes
Power
1-84
Table of Contents
Relays & Timers
Tube Base Relays............................................................................................................. 2-2
Miniature Ice Cube Relays............................................................................................... 2-4
Terminal Block Relays..................................................................................................... 2-6
Slim Line Relays.............................................................................................................. 2-8
Dial Timing Relay.......................................................................................................... 2-10
Economy Timing Relays................................................................................................. 2-12
High Performance Timing Relays.................................................................................. 2-12
NEMA Heavy-Duty Relays............................................................................................. 2-14
Industrial Control Relays............................................................................................... 2-16
Safety Control Relays.................................................................................................... 2-18
Programmable Controllers
Micro Controllers........................................................................................................... 2-20
Connected Components Workbench Software.............................................................. 2-21
Power Supplies
Switched Mode............................................................................................................. 2-36
Switched Mode Modules............................................................................................... 2-41
Uninterruptible Power Supplies.................................................................................... 2-42
2-1
Relays & Timers
Logic
Indication
flag
Ideal Applications
Tab color indicates voltage
type: Blue = DC, Orange = AC • Switching currents or voltage too high for PLC
outputs to handle
• Interfacing two or more system voltages –
for example, 24V to 120V
Larger,
brighter LED
Relays &
Timers
Programmable Control Circuit & Power Power Quality & Surge &
Controllers Load Protection Supplies Energy Management Filter
2-2
Logic
Tube Base Relays
Cat. No. 1, 2, 3, 4
2-pole (DPDT) 3-pole (3PDT)
Description Contact Rating Coil Voltage 8-pin, 2 Form C 11-pin, 3 Form C
12V AC 700-HA32A12 700-HA33A12
24V AC 700-HA32A24 700-HA33A24
120V AC 700-HA32A1 700-HA33A1
230V AC 700-HA32A03 700-HA33A03
General purpose relay 10 A
240V AC 700-HA32A2 700-HA33A2
single AgNi contact B300
12V DC 700-HA32Z12 700-HA33Z12
24V DC 700-HA32Z24 700-HA33Z24
110V DC 700-HA32Z1 700-HA33Z1
125V DC 700-HA32Z01 700-HA33Z01
1
LED Option: Add suffix -4 to the selected 700-HA Relay Catalog number; for the 240V AC units, add -4L.
2
Push-to-test, Manual Override, and LED Option: Add suffix -3-4 to the selected 700-HA Relay Catalog number; for the 240V AC units, add -3-4L.
3
Push-to-test and Manual Override option: Add suffix -3 to the selected 700-HA relay.
4
For Gold-plated bifurcated contacts, please visit our online product directory.
For more information on our complete family of general-purpose relay products, please visit:
http://ab.rockwellautomation.com/Relays-and-Timers/General-Purpose-Relays 2-3
Relays & Timers
Logic
Ideal Applications
• Provides longer life for PLC, saving money and
Indication Tab color indicates increasing efficiency
flag voltage type:
Blue = DC, Orange = AC
• Switching currents or voltages too high for PLC
outputs to handle
• Interfacing two or more system voltages –
for example, 24V to 120V
Larger,
• Multiplies PLC outputs by using relays to turn
brighter LED
many devices on and off simultaneously
• Provides isolation from solid-state output
leakage current
Relays &
Timers
Programmable Control Circuit & Power Power Quality & Surge &
Controllers Load Protection Supplies Energy Management Filter
2-4
Logic
Miniature Ice Cube Relays
Description Contact Rating Coil Voltage Pkg. Qty. Cat. No. 1,2, 3, 4
DPDT 10 A 24V DC 700-HC22Z24
2-pole C300
1
2 form C contacts: R300
10 A = AgNi contacts Low energy rating; (10V, 10 mA) 120V AC 700-HC22A1
24V AC 700-HC24A24
120V AC 700-HC24A1
7A
4PDT 240V AC 700-HC24A2
C300
4-pole
R300 1
4 form C contacts:
Low energy rating; 12V DC 700-HC24Z12
7 A = AgNi contacts
(10V, 10 mA)
24V DC 700-HC24Z24
48V DC 700-HC24Z48
1
LED option: Add suffix -4 to the selected 700-HC relay catalog number; for the 240V AC units, add -4L.
2
Push-to-test and LED option: Add suffix -3-4 to the selected 700-HC relay catalog number; for the 240V AC units, add -3-4L.
3
Push-to-test and Manual Override option: Add suffix -3 to the selected 700-HC relay.
4
For Gold-plated bifurcated contacts, please visit our online product directory.
700-HN103 700-HN104
Accessories
Description Pkg. Qty. Cat. No.
Screw terminal socket – guarded terminal style 10 700-HN103
Screw terminal socket for use with or without timing/surge suppression module – guarded terminal style 10 700-HN104
Screw terminal base socket – Open-style construction 10 700-HN128
Diode with LED surge suppressor 5 10 700-ADL1R
Diode surge suppressor 5
10 700-ADR
RC surge suppressor 5
10 700-AR2
Timing module 5
1 700-AT3
Varistor with LED surge suppressor 5
10 700-AV3R
Multi-function multi-range time module 5, 6
1 700-HT3
5
Suppressors and Time Modules easily plug into socket (catalog number 700-HN104). For use with 700-HC relays.
6
Catalog number 700-HT3 is wired with signal “S” connected to “A1.” See wiring diagram marked on the timer module.
For more information on our complete family of general-purpose relay products, please visit:
http://ab.rockwellautomation.com/Relays-and-Timers/General-Purpose-Relays 2-5
Relays & Timers
Logic
700-HL Terminal Block Relays work in a variety of high-density isolation and interposing applications.
The thin per-pole interface (6.2 mm wide) and quick connections help reduce installation costs.
Optional leakage current suppression circuit design addresses nuisance coil turn-on or contact non-drop-out
concerns for TRIAC controller outputs. The spring-clamp terminal base option is ideal for applications that are
subject to vibration.
Electro-mechanical or No-tool relay 6.2 mm wide
solid-state relay replacements per pole
Standard LED
Screw or spring-
Built-in reverse clamp terminals
DC polarity
protection
Optional 20-way
jumpers
Programmable Control Circuit & Power Power Quality & Surge &
Controllers Load Protection Supplies Energy Management Filter
2-6
Logic
Terminal Block Relay – 1-pole
Solid-State
Spring Clamp
Spring-Clamp Screw Terminals Terminals Screw Terminals
Assembled Devices Input Screw Terminals Terminals (DC Output) (DC Output) (AC Output)
Voltage Output Type Pkg. Qty. Cat. No. 1
24V DC 700-HLT1Z24 3 700-HLT2Z24 700-HLS1Z24 3 700-HLS2Z24 700-HLS11Z24
For more information on our complete family of general-purpose relay products, please visit:
http://ab.rockwellautomation.com/Relays-and-Timers/General-Purpose-Relays 2-7
Relays & Timers
Slim Line Relays
Logic
700-HK
• 8 A (2-pole) or 16 A (1-pole) contact ratings
• DPDT or SPDT
• Blade-style
• ON/OFF flag indicator
• LED, push-to-test and manual override options
• Standard or gold-plated AgNi contacts
• Maximum duty version available
• Screw or push-in socket terminals
Improved
contacts
Relays &
Timers
Programmable Control Circuit & Power Power Quality & Surge &
Controllers Load Protection Supplies Energy Management Filter
2-8
Logic
Slim Line Relay
Description Contact Rating Coil Voltage Pkg. Qty. Cat. No. 1, 2, 3
24V AC 700-HK36A24
120V AC 700-HK36A1
SPDT
1-pole 240V AC 700-HK36A2
16 A 1
1 form C 12V DC 700-HK36Z12
AgNi contacts
24V DC 700-HK36Z24
110V DC 700-HK36Z1
24V AC 700-HK32A24
120V AC 700-HK32A1
DPDT
2-pole 240V AC 700-HK32A2
8A 1
2 form C 12V DC 700-HK32Z12
AgNi contacts
24V DC 700-HK32Z24
110V DC 700-HK32Z1
1
LED option: Add suffix -4 to the selected 700-HK relay catalog number; for the 240V AC units, add -4L.
2
Push-to-test and LED option: Add suffix -3-4 to the selected 700-HK relay catalog number; for 240V AC units, add suffix -3-4L.
3
For AgNi contact with gold plating: Replace 3 with X in catalog number For example, catalog number 700-HK36A1 becomes catalog number 700-HKX6A1.
Accessories
Pkg.
Description Qty. Cat. No.
Screw terminal socket – 1-pole, 5-blade, 10 A 700-HN121
guarded terminal style,
10 700-HN221 700-HN223
accepts forked lug
2-pole, 8-blade, 5 A 700-HN122
conductors. 5
Push-in
1-pole, 5-blade 10 700-HN223
terminal socket 5
Screw terminal socket for 1-pole, 5-blade, 16 A 700-HN221
use with or without
timing/surge suppression 10 700-HN222 700-HN224
module – guarded 2-pole, 8-blade, 8 A 700-HN222
terminal style 4 5
Push-in
terminal socket 5
2-pole, 8-blade 10 700-HN224 Sales Offices and Distributors
Our network of sales offices and distributors
Red 1 700-HN180R offers exceptional knowledge and service
8-way jumper to help you design, implement and support
Grey 1 700-HN180G
(can be cut to length) your automation investment.
Blue 1 700-HN180B
www.rockwellautomation.com/
4
Suppressors and time modules easily plug into socket sales-partners/overview.page
(catalog number 700-HN221). For use with 700-HK relays.
5
Socket includes retainer clip.
For more information on our complete family of general-purpose relay products, please visit:
http://ab.rockwellautomation.com/Relays-and-Timers/General-Purpose-Relays 2-9
Relays & Timers
Logic
Power
indicator Operating mode
display window
Output
indicator
Scale range
display window
Time unit
Time selector
range
selector
Time unit
display
window
Relays &
Timers
Programmable Control Circuit & Power Power Quality & Surge &
Controllers Load Protection Supplies Energy Management Filter
2-10
Logic
Dial Timing Relay
No. of
Timing Mode Pins Input Voltage Contact Output Cat. No. 1
24…48V AC
700-HR52TU24
ON-delay (A), OFF-delay (D) 12…48V DC
One Shot (E), Repeat cycle OFF-Start (B), Repeat cycle ON-start (B2),
Signal ON/OFF-delay (C), Delayed One Shot (J), Signal ON/OFF - delay (G) 100…240V AC
DPDT 700-HR52TA17 2
100…125V DC
11 24…48V AC
700-HRS42TU24
12…48V DC
ON-delay (A), One Shot (E), Repeat cycle OFF-start (B), 24…48V AC/DC 700-HRP42TU24
SPDT timed + instantaneous
Repeat cycle ON-start (B2), Delayed One Shot (J)
contact 700-HRP42TA17
100…240V AC
100…125V DC DPDT 700-HRS42TA17
SPDT timed + instantaneous
24…48V AC/DC 700-HRC12TU24
contact
24…48V AC
700-HRM12TU24
12…48V DC DPDT
ON-delay (A)
700-HRM12TA17
100…240V AC SPDT timed + instantaneous
8 700-HRC12TA17
contact
Accessories 700-HN100
Need Help?
Description Pkg. Qty. Cat. No.
The Rockwell Automation Support Center
Screw terminal socket – 8-pin 700-HN100 is your 24/7 support for the answers you
10 need now.
guarded terminal style 11-pin 700-HN101
www.rockwellautomation.com/
Frame adapter – For flush or door mounting 1 700-HN130
support/overview.page
Protective cover 1 700-HN132
For more information on our complete family of general purpose timing relays products,
please visit: http://ab.rockwellautomation.com/Relays-and-Timers/General-Purpose-Timing-Relays 2-11
Relays & Timers
Economy Timing Relays
Logic
700-FE
• Adjustable functions and timing
• Socket-free DIN Rail mount
• Coil surge protection
700-FE Economy Timing Relays are a very narrow 700-FS DIN Rail High Performance Timing Relays have a
17.5 mm wide. They have a timing range of 22.5 mm space-saving design and a timing range of
0.05 s…10 hr. The multi-function version helps 0.05 s…60 hr. The multi-function timing helps you reduce
reduce your spare parts inventory and standardize stock and standardize your design.
your design.
17 mm wide
Socket-free
1 N.O. or SPDT DIN Rail
contacts, 5 A installation 22 mm wide
SPDT or DPDT
contact, 8 A
Time range
selector,
up to 60 hrs
Time range
selector, 700-FE 700-FS
up to 10 hrs 1 pole
700-FS
2 pole
Relays &
Timers
Programmable Control Circuit & Power Power Quality & Surge &
Controllers Load Protection Supplies Energy Management Filter
2-12
Logic
Economy Timing Relays High Performance Timing Relays
Operating Contact
Operating Mode Contact Output Cat. No. Mode Output Timing Range Cat. No.
700-FS Accessories
Description Pkg. Qty. Cat. No.
Setting knob with scale
10 700-FSK
(for time setting without tools)
Panel mounting adapter
(for surface mounting according to 5 199-FSA
drilling plan EN 50 002)
For more information on our complete family of general purpose timing relays products,
please visit: http://ab.rockwellautomation.com/Relays-and-Timers/General-Purpose-Timing-Relays 2-13
Relays & Timers
Logic
Heavy-Duty Relays have four types of contact cartridges to meet your specific switching
requirements. Time delay, latching attachments, overlapping, and logic reed contacts can
be combined into one relay to yield a custom-tailored application solution.
Relays &
Timers
Programmable Control Circuit & Power Power Quality & Surge &
Controllers Load Protection Supplies Energy Management Filter
2-14
Logic
NEMA Heavy-Duty Modular Relay =
Base Blank Relay + Contact Cartridge Kit + Adder Decks (optional) + Operating Coil
AC Operating Coils
60 Hz 50 Hz
Coil Volts Cat. No. Cat. No.
24 PA013 PA407 Product Selection Tools
110 1
– PA236 Available online or for download, our
tools help you access info while in the
115...120 1
PA236 – office or on the go.
110...115 2 – PA322 www.rockwellautomation.com/
support/selection.page
120 PA322 –
1
This coil is optimized for 115…120V, 60 Hz applications and will operate satisfactorily
at 110V, 50 Hz.
2
This coil is optimized for 110…115V, 50 Hz applications and will operate satisfactorily
at 120V, 60 Hz.
For more information on our complete family of NEMA industrial relay products, please visit:
http://ab.rockwellautomation.com/Relays-and-Timers/NEMA-Industrial-Relays 2-15
Relays & Timers
Industrial Control Relays
Logic
700-K Mini
-- Bifurcated contacts for low-level signals
-- Optional integrated coil protection diode
700-CF
-- Mechanically linked contact performance
per IEC 60947-5-1
-- Gold-plated, bifurcated version for low level switching
-- Master control relay version rated 15 A (AC-15)
-- Solid-state and pneumatic timing modules
-- 4…10 poles
700-K and 700-CF IEC Control Relays are compact industrial relays capable of switching low-energy signals and
providing features required for demanding industrial applications – mechanically linked contacts, timing options, long
contact life – in an IEC design. These relays share accessories with the equivalent 100 IEC contactors.
Pneumatic timing
modules
Auxiliary contact
blocks for side
mounting
Auxiliary contact
blocks for front
mounting
Relays &
Timers
Programmable Control Circuit & Power Power Quality & Surge &
Controllers Load Protection Supplies Energy Management Filter
2-16
Logic
Control Relays
AC-12 AC-15 Spring Clamp
Ith [A] Ie [A] No. of Contacts Screw Terminals Terminals
40 °C 60 °C 240V 400V N.O. N.C. Cat. No. Cat. No.
2 2 700-CF220 700-CRF220
20 20 10 6 3 1 700-CF310 700-CRF310
4 0 700-CF400 700-CRF400
The catalog number as listed is incomplete. Select a coil voltage code from the table below.
For more information on our complete family of IEC industrial control relay products, please visit:
http://ab.rockwellautomation.com/Relays-and-Timers/IEC-Industrial-Relays 2-17
Relays & Timers
Logic
Mechanically linked
700S-P/-PK Tamper resistant
contacts
cover
Visual indication of
contact state
Wiring diagram on
top faceplate
Permanently fixed
700S-CF front mounted
Gold plated,
bifurcated version for auxiliary contact
low level switching block
Programmable Control Circuit & Power Power Quality & Surge &
Controllers Load Protection Supplies Energy Management Filter
2-18
Logic
IEC Safety Control Relays 1
⊗ Coil Voltage Codes for AC and DC Control
Standard Contacts
(Main), Gold-Plated AC Control DC Control
Gold-Plated Bifurcated Bifurcated,
No. of Contacts (Front) All Contacts Code Description Code Description
N.O. N.C. Cat. No. Cat. No. IEC Safety Control Relays IEC Safety Control Relays
For more information on our complete family of safety relay products, please visit:
http://ab.rockwellautomation.com/Safety 2-19
Programmable Controllers
Logic
Micro Controllers
Micro800® Family, Bulletin 2080
• Wide range of micro controllers
(built-in I/O from 10…48 pts)
• Use Connected Components Workbench™ software
to program your Micro800® Controllers
• Plug-in modules to customize your controller
• Supports a wide variety of communication protocols
to suit specific application needs: EtherNet/IP™,
DeviceNet™, Modbus TCP, Modbus RTU, ASCII and Open
socket capabilities
Micro800 Control Systems are easy to install and maintain. One software package applies to the entire family.
Right-size your controllers for your standalone machines. Invest in the functionality you need, and use plug-in
modules for a system tailored to your specific application.
Programmable
Controllers
Relays & Control Circuit & Power Power Quality & Surge &
Timers Load Protection Supplies Energy Management Filter
2-20
For more information on our complete family of programmable controller products, please visit:
https://ab.rockwellautomation.com/Programmable-Controllers/Micro800 2-21
Programmable Controllers
Logic
Product Selection
Micro810 Controllers, 12 point Micro830 Controllers, 10...48 Points
Line Power Inputs Outputs Cat. No. Line
Power Inputs Outputs Cat. No.
24V DC (8) 12/24V DC 1 (4) Relay 2080-LC10-12QWB
(2) Normal 24V DC/AC,
120/240V AC (8) 120/240V AC (4) Relay 2080-LC10-12AWA (4) Relay 2080-LC30-10QWB
(4) Fast 24V DC
24V DC (8)12/24V DC 1 (4) 24V Source DC 2080-LC10-12QBB
(2) Normal (2) Normal 24V DC
12V DC (8) 12V DC 1
(4) Relay 2080-LC10-12DWD 24V DC/AC Sink, (2) Fast 24V 2080-LC30-10QVB
(4) Fast 24V DC DC Sink
Accessories
Description Cat. No. (10) 120V AC (6) Relay 2080-LC30-16AWB
(8) 120V AC
(7) Relay 2080-LC20-20AWB (28) 120V AC (20) Relay 2080-LC30-48AWB
(4) 24V DC
24V DC
(12) 24V DC (7) 24V DC Source 2080-LC20-20QBBR
(16) Normal 24V
(16) Normal 24V DC/AC ,
(12) 24V DC (7) Relay 2080-LC20-20QWBR DC Source,(4) Fast 2080-LC30-48QBB
(12) Fast 24V DC
24V DC Source
(8) 120V AC
(7) Relay 2080-LC20-20AWBR (16) Normal 24V
(4) 24V DC (16) Normal 24V DC/AC ,
DC Sink,(4) Fast 2080-LC30-48QVB
Accessories (12) Fast 24V DC
24V DC Sink
Description Cat. No.
(16) Normal 24V DC/AC ,
(20) Relay 2080-LC30-48QWB
Micro800 3.5 inch remote LCD display module 2080-REMLCD (12) Fast 24V DC
MicroSD™ card 2 GB 2080-SD-2GB Accessories
120/240V AC to 24V DC Power Supply Description Cat. No.
2080-PSAC-12W
Micro810, Micro820 and Micro830 10/16pt
120/240V AC to 24V DC Power Supply for Micro800 2080-PS120-240VAC
Programmable
Controllers
Relays & Control Circuit & Power Power Quality & Surge &
Timers Load Protection Supplies Energy Management Filter
2-22
4-channel, 14-bit isolated voltage/current input 2085-IF4 4-point, 24V DC source output 2080-OB4
8-channel, 14-bit isolated voltage/current input 2085-IF8 4-point, 24V DC sink output 2080-OV4
4-channel, 12-bit isolated voltage/current output 2085-OF4 High speed counter, 250 kHz 2080-MOT-HSC
4-channel, 16-bit RTD and TC isolated input module 2085-IRT4 20-node DeviceNet scanner 2080-DNET20
2085 bus terminator 2085-ECR 1
All plug-in modules are for use with the Micro820, Micro830, Micro850
and Micro870 controllers, except catalog number 2080-MEMBAK-RTC
Expansion Power Supply Module 2085-EP24VDC and 2080-MEMBAK-RTC2. 2080-MEMBAK-RTC is for use with Micro830
and Micro850 controllers. 2080-MEMBAK-RTC2 is for use with Micro830,
Micro850 and Micro870 controllers.
For more information on our complete family of programmable controller products, please visit:
https://ab.rockwellautomation.com/Programmable-Controllers/Micro800 2-23
Control Circuit & Load Protection
Logic
On-off
indicator
Indicator window
reflects
contact state IP20 finger-
red: closed; safe design
green: open (all sides)
Bottom mount
auxiliary contact
2-24
Logic
Miniature Circuit Breakers/Supplemental Protectors Mounting
Position Description Contacts Cat. No.
Trip Curve C – Inductive, 5...10 In 1
Shunt trip
1-Pole 2 2-Pole 3-Pole 2 110...415V AC/ – 189-AST1
Continuous Current 110...250V DC
Rating (In ) [A] Cat. No. Cat. No. Cat. No.
Shunt trip
– 189-AST2
0.5 1492-SPM1C005 1492-SPM2C005 1492-SPM3C005 12...60V AC/DC
1 1492-SPM1C010 1492-SPM2C010 1492-SPM3C010 Right mount Auxiliary/signal contact 1 N.O./N.C. (1 C.O.) 189-ASCR3
2 1492-SPM1C020 1492-SPM2C020 1492-SPM3C020 1 N.O./N.C. (1 C.O.) 189-AR3
3 1492-SPM1C030 1492-SPM2C030 1492-SPM3C030 1 N.O. + 1 N.C. 189-AR11
Auxiliary contact
2 N.C. 189-AR02
4 1492-SPM1C040 1492-SPM2C040 1492-SPM3C040
2 N.O. 189-AR20
5 1492-SPM1C050 1492-SPM2C050 1492-SPM3C050
Bottom 1 N.C. 189-AB01
6 1492-SPM1C060 1492-SPM2C060 1492-SPM3C060 Auxiliary contact
mount 1 N.O. 189-AB10
7 1492-SPM1C070 1492-SPM2C070 1492-SPM3C070
8 1492-SPM1C080 1492-SPM2C080 1492-SPM3C080 Bus Bars
10 1492-SPM1C100 1492-SPM2C100 1492-SPM3C100 Without Aux. Contact With Aux. Contact
13 1492-SPM1C130 1492-SPM2C130 1492-SPM3C130 80 A 100 A 80 A 100 A
15 1492-SPM1C150 1492-SPM2C150 1492-SPM3C150 Description Cat. No. 3
Cat. No. 3
Cat. No. 3
Cat. No.3
16 1492-SPM1C160 1492-SPM2C160 1492-SPM3C160 1-phase 1492-A1B8 1492-A1B1 1492-A1B8H 1492-A1B1H
20 1492-SPM1C200 1492-SPM2C200 1492-SPM3C200 2-phase 1492-A2B8 1492-A2B1 1492-A2B8H 1492-A2B1H
25 1492-SPM1C250 1492-SPM2C250 1492-SPM3C250 3-phase 1492-A3B8 1492-A3B1 1492-A3B8H 1492-A3B1H
30 1492-SPM1C300 1492-SPM2C300 1492-SPM3C300 Bus Bar Accessories
32 1492-SPM1C320 1492-SPM2C320 1492-SPM3C320
Description Cat. No.
40 1492-SPM1C400 1492-SPM2C400 1492-SPM3C400
Terminal power feed, 35 mm2 – straight lug 1492-AAT1S
50 1492-SPM1C500 1492-SPM2C500 1492-SPM3C500
Terminal power feed, 35 mm – offset lug low profile
2
1492-AAT1LP
63 1492-SPM1C630 1492-SPM2C630 1492-SPM3C630
Dedicated power feed, 50 mm² 1492-AAT2
1
The catalog number listed represents Trip Curve C: Inductive. To order Trip
End cover, for 1-phase bus bars 1492-A1E
Curve B (slightly inductive) replace the C in the catalog number with B. Example
catalog number 1492-SPM1C005 becomes catalog number 1492-SPM1B005. End cover, for 2-, 3-phase bus bars 1492-AME
To order Trip Curve D (highly inductive) replace the C in the catalog number
with D.
Protective cover (for unused pins) 1492-AAP
2
For 1+N and 3+N versions: add the suffix -N to the catalog number. Catalog numbers listed are for 1 meter bus bars.
3
Specifications
Standards Compliance UL 1077, CSA C22.2 No. 235, EN 60947-2, GB 14048.2
Product Selection Tools UL Recognized – File No. E651384, EAC Certified,
Available online or for download, our tools help Certifications CSA Certified – File No. 2593914, CE Marked,
you access info while in the office or on the go. CCC Certified, VDE Certified, RoHS Compliant
Replace with: www.rockwellautomation.com/ Rated Voltage UL/CSA: Max. 480Y/277V AC, IEC: Ue 230/400V AC
global/support/product-selection-configuration Interrupting Capacity UL/CSA: 5…10 kA, IEC: 15 kA
1+N and 3+N devices are not UL recognized or CSA certified.
4
For more information on our complete family of circuit and load protection products, please visit:
http://ab.rockwellautomation.com/Circuit-and-Load-Protection 2-25
Control Circuit & Load Protection
Logic
Suitable for
DIN Rail
mounting
2-26
Logic
Miniature Circuit Breakers Description Contacts Cat. No.
Trip Curve C 1 – Inductive, 5...10 In Shunt trip
Continuous – 1489-AMST1
1-Pole 2-Pole 3-Pole 110...415V AC/110...250V DC
Current Rating
(In) [A] Cat. No. Cat. No. Cat. No. Shunt trip
– 1489-AMST2
12...60V AC/DC
0.5 1489-M1C005 1489-M2C005 1489-M3C005
Signal contact 1 N.O./N.C. (1 C.O.) 1489-AMRS3
1 1489-M1C010 1489-M2C010 1489-M3C010
Auxiliary contact 1 N.O./N.C. (1 C.O.) 1489-AMRA3
1.6 1489-M1C016 1489-M2C016 1489-M3C016
2 1489-M1C020 1489-M2C020 1489-M3C020 Bus Bars
3 1489-M1C030 1489-M2C030 1489-M3C030 No. of
4 1489-M1C040 1489-M2C040 1489-M3C040 No. of Circuit
Description Pins Breakers Cat. No. 2, 3, 4
5 1489-M1C050 1489-M2C050 1489-M3C050
6 6 1489-AMCL106
6 1489-M1C060 1489-M2C060 1489-M3C060
1-phase 12 12 1489-AMCL112
7 1489-M1C070 1489-M2C070 1489-M3C070
18 18 1489-AMCL118
8 1489-M1C080 1489-M2C080 1489-M3C080
6 3 1489-AMCL206
10 1489-M1C100 1489-M2C100 1489-M3C100
2-phase 12 6 1489-AMCL212
13 1489-M1C130 1489-M2C130 1489-M3C130
18 9 1489-AMCL218
15 1489-M1C150 1489-M2C150 1489-M3C150
6 2 1489-AMCL306
16 1489-M1C160 1489-M2C160 1489-M3C160
3-phase 12 4 1489-AMCL312
20 1489-M1C200 1489-M2C200 1489-M3C200
18 6 1489-AMCL318
25 1489-M1C250 1489-M2C250 1489-M3C250
Bus Bar Accessories
30 1489-M1C300 1489-M2C300 1489-M3C300
Description Cat. No.
32 1489-M1C320 1489-M2C320 1489-M3C320
Terminal power feed, 35 mm 2
1489-AMCLT35
35 1489-M1C350 1489-M2C350 1489-M3C350
Dedicated power feed, 50 mm 2
1489-AMCLT50D
The catalog number listed represents Trip Curve C: Inductive.
1
To order Trip Curve D (highly inductive), replace the C in the catalog number Protective shroud (for unused pins) 1489-AMCLPS
with D. Example: Catalog number 1489-M1C005 becomes Catalog number 2
Package quantity of 10
1489-M1D005. 3
cULus, UL 508, EN 60947-1, CE Marked
4
Maximum of three bus bars allowed
Specifications
Standards Compliance UL 489, CSA C22.2 No. 235, EN 60947-2, GB 14048.2
UL Listed, File No. E197878, CSA Certified, CE Marked, Looking for More?
Certifications CCC Certified, VDE Certified, RoHS Compliant, EAC
Certified This catalog highlights only our most
essential components; for a complete
Rated Voltage UL/CSA: Max. 480Y/277V AC IEC: Ue 230/400V AC product selection, visit us at:
Interrupting Capacity UL/CSA: 10 kA IEC: 15 kA http://ab.rockwellautomation.com/
allenbradley/productdirectory.page
For more information on our complete family of circuit and load protection products, please visit:
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Control Circuit & Load Protection
Logic
IP20 finger-safe
design (all sides)
Bottom mount
auxiliary contact
2-28
Logic
Regional Circuit Breakers
Mounting
Continuous Trip Curve C – Inductive, 5...10 In 1, 2 Position Description Contacts Cat. No.
Current
1-Pole 3
2-Pole 3-Pole 3
4-Pole Shunt trip
Rating (In )
110...415V AC/ – 189-AST1
[A] Cat. No. Cat. No. Cat. No. Cat. No. 110...250V DC
0.5 188-J1C005 188-J2C005 188-J3C005 188-J4C005 Shunt trip
– 189-AST2
12...60V AC/DC
1 188-J1C010 188-J2C010 188-J3C010 188-J4C010
Right mount Auxiliary/signal contact 1 N.O./N.C. (1 C.O.) 189-ASCR3
2 188-J1C020 188-J2C020 188-J3C020 188-J4C020
1 N.O./N.C. (1 C.O.) 189-AR3
3 188-J1C030 188-J2C030 188-J3C030 188-J4C030 1 N.O. + 1 N.C. 189-AR11
Auxiliary contact
4 188-J1C040 188-J2C040 188-J3C040 188-J4C040 2 N.C. 189-AR02
6 188-J1C060 188-J2C060 188-J3C060 188-J4C060 2 N.O. 189-AR20
8 188-J1C080 188-J2C080 188-J3C080 188-J4C080 Bottom 1 N.C. 189-AB01
Auxiliary contact
mount 1 N.O. 189-AB10
10 188-J1C100 188-J2C100 188-J3C100 188-J4C100
13 188-J1C130 188-J2C130 188-J3C130 188-J4C130
Bus Bars
16 188-J1C160 188-J2C160 188-J3C160 188-J4C160
Without Aux. Contact With Aux. Contact
20 188-J1C200 188-J2C200 188-J3C200 188-J4C200 Pkg. No. of No. of
25 188-J1C250 188-Ja2C250 188-J3C250 188-J4C250 Description Qty. Pins Cat. No. Pins Cat. No.
1 60 189-CL1 38 189-CL1H
32 188-J1C320 188-J2C320 188-J3C320 188-J4C320
20 12 189-CL112 9 189-CL1H09
1-phase
40 188-J1C400 188-J2C400 188-J3C400 188-J4C400 20 6 189-CL106 6 189-CL1H06
50 188-J1C500 188-J2C500 188-J3C500 188-J4C500 20 2 189-CL102 2 189-CL1H02
1 58 189-CL2 44 189-CL2H
63 188-J1C630 188-J2C630 188-J3C630 188-J4C630
10 12 189-CL212 10 189-CL2H10
2-phase
1
The catalog number listed represents Trip Curve C: Inductive. To order Trip 10 6 189-CL206 6 189-CL2H06
Curve B (slightly inductive) replace the C in the catalog number with B. 10 4 189-CL204 4 189-CL2H04
To order Trip Curve D (highly inductive) replace the C in the
1 60 189-CL3 48 189-CL3H
catalog number with D.
2
Trip Curve B is not available in current ratings 0.5…4 A. 3-phase 10 12 189-CL312 12 189-CL3H12
3
For 1+N and 3+N versions: add the suffix -N to the catalog number. 10 6 189-CL306 6 189-CL3H06
4-phase 1 56 189-CL4 48 189-CL4H
No. of
Specifications Description Pkg. Qty. Pins Cat. No.
2-phase MCB to RCD 10 4 189-CL204
Standards Compliance EN 60898-1, GB 10963 4-phase MCB to RCD 10 8 189-CL408
Certifications CE Marked, CCC Certified, VDE Certified, EAC Certified Bus Bar Accessories
Rated Voltage IEC: Ue 230/400V AC Terminal power feed, 25 mm2 10 – 189-CLT25
Terminal power feed, 50 mm 2
10 – 189-CLT50
Interrupting Capacity IEC: 10 kA
Dedicated power feed, 50mm2 10 – 189-CLT50D
End cover, for 1-phase bus bars 10 – 189-CL1EC
End cover, for 2, 3 phase bus bars 10 – 189-CL3EC
End cover, for 4 phase bus bars 10 – 189-CL4EC
Protective cover (for unused pins) 10 – 189-CLPS
For more information on our complete family of circuit and load protection products, please visit:
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Control Circuit & Load Protection
Logic
By detecting small leakage currents and disconnecting all ungrounded connectors quickly,
RCDs can prevent injury to exposed personnel and damage to equipment.
IP20 finger-safe
design (all sides)
Bus Bar
Aux/Signal
Contact
Control Circuit &
Load Protection
2-30
Logic
Residual Current Devices
Sensitivity Rated 2-Pole (1-Pole + Neutral) 4-Pole (3-Pole + Neutral)
(mA) Current (A) Ut min = 110V Ut min = 170V Ut min = 110V Ut min = 110V (With Delay) Ut min = 170V
25 1492-RCDA2A25-US 1492-RCDA2A25 1492-RCDA4A25-US – 1492-RCDA4A25
40 1492-RCDA2A40-US 1492-RCDA2A40 1492-RCDA4A40-US – 1492-RCDA4A40
30
63 – – 1492-RCDA4A63-US – 1492-RCDA4A63
80 – – – – 1492-RCDA4A80
25 1492-RCDA2B25 – 1492-RCDA4B25 – –
100 40 1492-RCDA2B40 – 1492-RCDA4B40 1492-RCDA4B40S –
63 – – 1492-RCDA4B63 1492-RCDA4B63S –
25 1492-RCDA2C25 – 1492-RCDA4C25 – –
40 1492-RCDA2C40 – 1492-RCDA4C40 1492-RCDA4C40S –
300
63 – – 1492-RCDA4C63 1492-RCDA4C63S –
80 – – 1492-RCDA4C80 – –
25 – – 1492-RCDA4D25 – –
40 – – 1492-RCDA4D40 – –
500
63 – – 1492-RCDA4D63 – –
80 – – 1492-RCDA4D80 – –
Diagram
Accessories Specifications
Contact Blocks UL 1053, ANSI/NFPA 70, EN 61008,
Standards Compliance
Description 1, 2, 3 Contacts Cat. No. CSA C22.2 No. 144, GB 16916
Auxiliary/signal contact 1 N.O./N.C. (1 C.O.) 189-ASCR3 cURus Recognized, File No. E53935, CE Marked,
1
A maximum of one C.O. type signal contact and one C.O. type auxiliary contact
Certifications CCC Certified, VDE Certified, RoHS Compliant,
OR two C.O. type auxiliary contacts may be installed per 1492-RCD.
EAC Certified
2
A maximum of one 189-AR11, -AR02, or AR20 auxiliary contact may be installed Rated Voltage UL/CSA: Max. 480Y/277V AC IEC: Ue 230/400V AC
per 1492-RCD. They may not be combined with C.O. type contacts.
3
A maximum of three accessories of any type may be installed per 1492-RCD. The Rated conditional short-circuit 10 kA
signal contact must be mounted closest to the RCD, then the auxiliary contact(s). Interrupting Capacity (SCPD – fuse gG 100 A)
For allowed combinations and installation instructions, please contact your local Rated residual breaking capacity 1 kA
Rockwell Automation sales office or Allen-Bradley distributor.
Bus Bars
Description Pins Pkg. Qty. Cat. No. 4
2-Phase MCB to RCD 4 10 189-CL204
4-Phase MCB to RCD 8 10 189-CL208
4
These devices are CE marked, but not certified to any UL, CSA, or other standard.
For more information on our complete family of circuit and load protection products, please visit:
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Control Circuit & Load Protection
Logic
Fuse Holders
1492-FB
• For Class CC, J and Midget fuses
• Compact size
• Handle isolates the fuse from top-wired power when
installing or removing fuse
• Terminals are shipped in open position
• Optional blown fuse indicator
Optional blown The 1492-FB fuse holder family is designed for use
fuse indicators in many OEM applications, such as power supplies,
for easy circuit
troubleshooting
equipment protection, primary and secondary control
transformers, solenoids, lighting and heater loads,
and drives.
IP20 finger-safe
design (front)
2-32
Logic
Fuse Holders
Midget Fuse Class CC Fuse Class J Fuse
Description 30 A 30 A 1
30 A 60 A
Fuse block 1492-FB1M30 1492-FB1C30 1492-FB1J30 1492-FB1J60
Fuse block with indication, 110...600V 2 1492-FB1M30-L 1492-FB1C30-L 1492-FB1J30-L 1492-FB1J60-L
1-Pole
Fuse block with indication, 12...72V 1492-FB1M30-D1 1492-FB1C30-D1 – –
Pieces per carton 12 12 6 6
Fuse block 1492-FB2M30 1492-FB2C30 1492-FB2J30 1492-FB2J60
2-Pole Fuse block with indication, 110...600V 2
1492-FB2M30-L 1492-FB2C30-L 1492-FB2J30-L 1492-FB2J60-L
Pieces per carton 6 6 3 3
Fuse block 1492-FB3M30 1492-FB3C30 1492-FB3J30 1492-FB3J60
3-Pole Fuse block with indication, 110...600V 2
1492-FB3M30-L 1492-FB3C30-L 1492-FB3J30-L 1492-FB3J60-L
Pieces per carton 4 4 2 2
1
All major fuse brands and current ranges have been evaluated for this fuse holder. Due to the heat they generate, the following fuses must be derated: Mersen ATQR
1.25 I = 0.42 A max., Mersen ATQR 1.40 I = 0.47 A max.
2
690V when used in IEC applications.
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Control Circuit & Load Protection
Logic
2-34
Logic
Electronic Circuit Protector
Output Current Rating [A]
Voltage NEC Class 2 Output 1 Output 2 Output 3 Output 4 Cat. No.
Yes 1 1 1 1 1692-ZR1111
Yes 2 2 2 2 1692-ZR2222
No 3 3 3 3 1692-ZG3333
No 4 4 4 4 1692-ZG4444
24V DC No 6 6 6 6 1692-ZG6666
No 10 10 10 10 1692-ZGAAAA
No 3 3 6 6 1692-ZG3366
No 6 6 12 12 1692-ZG66BB
Yes (4) NEC Class 2 circuits (100 VA /circuit max) 1692-ZRCLSS
Specifications
Standards UL 508, UL 2367, CSA C22.2, No. 142, ISA 12.12,
Compliance EN 60950-1, NEC Class 2 (select devices)
cULus Listed (UL 508), File No. E56639,
Certifications
cURus Recognized, CE Marked, Class I, Div II (CSA only)
Voltage 24V DC (18...30V DC)
Output Current 1 A...12 A, select devices – NEC Class 2
Output Ratings Isolated safety extra-low voltage (SELV)
Operating Need Help?
-25…+70 °C (-13...+158 °F) (non-condensing)
Temperature The Rockwell Automation Support Center
is your 24/7 support for the answers you
Storage Temperature -40…+85 °C (-40...+185 °F) need now.
Humidity 5...95% (non-condensing) www.rockwellautomation.com/
Terminal Type/Wire support/overview.page
Screw/24...10 AWG (0.2...4mm2)
Gauge
Dimensions
1.77 x 2.95 x 3.58 (45 x 75 x 91)
[in. (mm)]
Weight [lb. (g)] 0.26 (120)
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Power Supplies
Logic
Power
Supplies
Relays & Programmable Control Circuit & Power Quality & Surge &
Timers Controllers Load Protection Energy Management Filter
2-36
Selection Criteria
XLB XLE XLP XLS
Input Voltage Single phase Single/multi phase Single/multi phase Single/multi phase
Watt Range 120…240 W 80…960 W 15…100 W 80… 960 W
Multiple Output Voltages 24…28VDC X X X
Terminations Screw Screw Cam lock spring / Screw Cam lock spring / Screw
Auto Select Input X X X X
Power Boost – 120% – 150%/5 s
DC OK Relay Output X – – X
DC OK LED Indicator X X X X
Conformal Coat for Harsh Environments – X – X
Hazardous Location Approvals – X X X
A-B 1606-XLS – 10A, 24V DC – 93% Efficiency Competitor A – 10A, 24V DC – 91% Efficiency Competitor B – 10A, 24V DC – 84% Efficiency
For more information on our complete family of power supply products, please visit:
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Power Supplies
Product Selection – 1606-XLB
Logic
Power
Supplies
Relays & Programmable Control Circuit & Power Quality & Surge &
Timers Controllers Load Protection Energy Management Filter
2-38
Logic
Compact Power Supplies – Single-phase
Steady-state Input
Current [V AC]
Output Voltage Output Power Output Current
Input Voltage [V DC] [W] [A] 120 230 Cat. No.
5...5.5 15 1
3 0.28 0.17 1606-XLP15A
12...15 15 1
1.3 0.28 0.17 1606-XLP15B
24...28 15 1
0.6 0.28 0.17 1606-XLP15E
5...5.5 25 1
5 0.60 0.30 1606-XLP25A
10...12 30 1
3 0.60 0.25 1606-XLP30B
100...120/220...240V AC, 95 1
3 1.60 0.80 1606-XLP72E
220...375V DC 12...15 100 7.5 1.90 0.90 1606-XLP90B
100 3.9 2.00 0.95 1606-XLP95E
100...200/200...240V AC, 24...28
901 4.2 2.10 1.00 1606-XLP100E
220...375V DC
48...56 100 2.1 2.10 1.00 1606-XLP100F
1
NEC CLASS 2 Rated
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Power Supplies
Logic
Power
Supplies
Relays & Programmable Control Circuit & Power Quality & Surge &
Timers Controllers Load Protection Energy Management Filter
2-40
Buffer Modules
1606
• Buffer load currents during typical mains faults,
switching events or load peaks
Reference Manual
• Prevent application interruption due to short
Original Instructions
voltage dips, drops or inrush spikes
• Typically greater than 10 years operational
Capacitor-based DC Uninterruptible Power Supplies
lifetime expectancy
DC UPS Modules
• Back-up power for bridge dips, sags or loss of power
• Extensive diagnostic and monitoring functions to aide
in troubleshooting
• When power supply provides sufficient voltage, module
charges the battery
Capacitor based
• Built-in capacitors as energy source, Electrochemical
Double Layer Capacitors (EDLC) technology
Battery based
• Battery selections allow for scalable backup runtimes
For more information on our complete family of power supply products, please visit:
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Power Supplies
Logic
TRANSIENT
UNDERVOLTAGE
Power
Supplies
Relays & Programmable Control Circuit & Power Quality & Surge &
Timers Controllers Load Protection Energy Management Filter
2-42
Logic
Uninterruptible Power Supplies
Product Family 1 Input/ Output Voltage [V] Output Power [VA] Cat. No.
600 1609-B600N
120
1000 1609-B1000N
1609-B Basic
600 1609-B600
230
1000 1609-B1000E
600 1609-D600N
120 1000 1609-D1000N
Specifications Accessories
Input Description Cat. No.
VA 1609-B 1609-D Standard replacement battery
1609-SBAT
600 600VA (390 W) 600VA (390 W) 32...104 °F (0...40 °C)
Capacity High-temperature replacement battery
1000 1000VA (390 W) 1000VA (650 W) 1609-HBAT
32...122 °F (0...50 °C)
1500 N/A 1500VA (980 W)
External battery pack 1609-EXBAT
Voltage Range
90…145V/184…264 Surge protection module 1609-SPD
120VAC/230VAC
Replacement mounting bracket 1609-BRK
Input
600VA 1000VA 1500VA
Voltage
120V 5.4 A 8.9 A N/A
Current 1609-B
230V 2.8 A 4.7 A N/A
120V 5.5 A 8.8 A 13 A
1609-D Product Selection Tools
230V 3.3 A 4.7 A 7.1A
Available online or for download, our tools help
Capacity Frequency 50/60 Hz +/- 3 Hz you access info while in the office or on the go.
PFC None (load power factor is reflected in the input line) www.rockwellautomation.com/support/
selection.page
Output
VA 1609-B 1609-D
600 600VA (390 W) 600VA (390 W)
Capacity
1000 1000VA (390 W) 1000VA (650 W)
1500 N/A 1500VA (980 W)
For more information on our complete family of power supply products, please visit:
http://ab.rockwellautomation.com/Power-Supplies 2-43
Power Quality & Energy Management
Logic
Energy Management
The use of energy monitoring hardware and software products can
improve your equipment productivity and life, reduce your power use
and its costs, and increase your company’s profits. When is the right
time to implement them?
• You are beginning an energy savings initiative
• You notice a spike in utility bills
PowerMonitor™ 500
• You need demand and consumption measured
• You have meters implemented currently and are looking for
a sub-metering option
• You want to monitor individual processes and subprocesses
2-44
Logic
PowerMonitor 500 PowerMonitor 500
Type Communication Network Cat. No. Accuracy in % of
Reading at 25 °C
Serial power meter 1420-V1-485 Parameter 50/60 Hz Unity Power Factor Nominal/Range
Serial power meter, analog output 1420-V1A-485 Line-neutral rms:
Voltage sense 120 V nominal, 40…144V
Serial power meter, pulse (digital) output 1420-V1P-485 inputs: V1 Line-line rms:
PowerMonitor
EtherNet/IP power meter 1420-V1-ENT 208 V nominal, 70…250V
500 V1 ±0.5%
Line-neutral rms:
EtherNet/IP power meter, analog output 1420-V1A-ENT Voltage sense 400 V nominal, 160…480V
EtherNet/IP power meter, inputs: V2 Line-line rms:
1420-V1P-ENT 600 V nominal, 277…830V
pulse (digital) output
Current ±0.5% 5A nominal, 0.01…6 A rms
Serial power meter 1420-V2-485
Class 1 according to EN62053-21,
Serial power meter, analog output 1420-V2A-485 Real Energy ANSI C12.1 Class B according to –
EN50470-3
Serial power meter, pulse (digital) output 1420-V2P-485
PowerMonitor Reactive Class 1 according to EN62053-23,
EtherNet/IP power meter 1420-V2-ENT –
500 V2 Energy ANSI C12.1
EtherNet/IP power meter, analog output 1420-V2A-ENT
PowerMonitor 1000
EtherNet/IP power meter,
1420-V2P-ENT Accuracy in % of
pulse (digital) output
Reading at 25 °C
50/60 Hz Unity
PowerMonitor 1000 Parameter Power Factor Nominal/Range
Type Communication Network Cat. No. Line-neutral rms:
Voltage sense inputs: 347V nominal, 15…399V
±0.5%
Basic consumption meter w/serial 1408-BC3A-485 V1, V2, V3 Line-line rms:
PowerMonitor 600V nominal, 26…691V
1000 BC3 Basic consumption meter w/Ethernet 1408-BC3A-ENT Current sense ±0.5% 5 A rms
PowerMonitor Consumption + Volt/Current w/serial 1408-TS3A-485 Power functions:
kW, kVA, kVAR EN62053-21:2003
1000 TS3 Consumption + Volt/Current w/Ethernet 1408-TS3A-ENT
Demand functions: Accuracy –
PowerMonitor Energy management meter w/serial 1408-EM3A-485 kW, kVA, kVAR Requirement
Energy functions: Class 1
1000 EM3 Energy management meter w/Ethernet 1408-EM3A-ENT
kWH, kVAH, kVARH
For more information on our complete family of power monitor products, please visit:
http://ab.rockwellautomation.com/Energy-Monitoring 2-45
Surge & Filter
Logic
Application Information
Brief voltage spikes and surges can be caused by a Because MOV-based surge protectors are sacrificial –
wide range of factors originating from both within and they break down every time they divert surges away
outside of a production facility. Whatever their source, from a load – 4983-DS protectors can be replaced after
these transients can damage electronic equipment, an event. Many electronic components have some form
requiring expensive replacement and production delays. of built-in protection and are not user-replaceable.
Nominal Up
The MOV technology is a high impedance component Discharge Protection
Current Level
(high resistance device) When a surge occurs, the
MOV changes to a low impedance (resistance) device
Surge
and diverts surges away from the load and directs Protector
it to ground. MOVs have high energy capability and
consistent clamping performance.
Surge &
Filter
Relays & Programmable Control Circuit & Power Power Quality &
Timers Controllers Load Protection Supplies Energy Management
2-46
Logic
Max. Continuous Max. Discharge Protection Level UL 1449 Voltage
AC Connection No. of Operating Voltage Current 8/20 ms (Up) Protection Rating Cat. No.
Network Mode Poles (MCOV) (Uc) [V AC] (Imax) [kA] [kV] (VPR) [V] Base and Module
L/G or N/G 1 4983-DS120-401
120
L/G, N/G 2 4983-DS120-402
150 0.9 700
L1/G, L2/G, L3/G 3 4983-DS120-403
120/208Y
L1/G, L2/G, L3/G, N/G 4 4983-DS120-404
L/G or N/G 1 4983-DS230-401
230/400 L/G, N/G 2 275 1.25 1000 4983-DS230-402
L1/G, L2/G, N/G 3 40 4983-DS230-403
277 L/G or N/G 1 4983-DS277-401
L1/G, L2/G, L3/G 3 420 1.8 1500 4983-DS277-403
277/480Y
L1/G, L2/G, L3/G, N/G 4 4983-DS277-404
480D L1/G, L2/G, L3/G 3 550 1.8 1800 4983-DS480-403
L/G, N/G 2 1000 4983-DS230-401G
230/400 275 1.25
L1/G, L2/G, L3/G, N/G 4 1000 4983-DS230-403G
120 L/G or N/G 1 4983-DS120-801
L/G, N/G 2 150 0.9 700 4983-DS120-802
120/208Y
L1/G, L2/G, L3/G 3 4983-DS120-803
L/G or N/G 1 4983-DS230-801
230/
L/G, N/G 2 275 1.25 1000 4983-DS230-802
400
L1/G, L2/G, N/G 3 80 4983-DS230-803
277 L/G or N/G 1 4983-DS277-801
L1/G, L2/G, L3/G 3 420 1500 4983-DS277-803
277/ 480Y
L1/G, L2/G, L3/G, N/G 4 1.8 4983-DS277-804
480D L1/G, L2/G, L3/G 4 680 4983-DS277-804
2500
600D L1/G, L2/G, L3/G 4 690 4983-DS600-804
Specifications
Connection/mounting type Parallel/DIN Rail mount
Certifications cURus, CSA, CE Marked
Conductor material Cu, solid, or stranded Product Certifications
Conductor range #10…4 AWG (4…28 mm2) Global certifications available online:
Strip length 0.4 in. (10 mm) www.rockwellautomation.com/
Tightening torque 17.8…22.1 lb•in. (2.0…2.5 N•m) global/certification/overview.page
No. of conductors/terminal 1
Operating temperature -40…+80 °C
For more information on our complete family of circuit and load protection products, please visit:
http://ab.rockwellautomation.com/Circuit-and-Load-Protection 2-47
Surge & Filter
Filter Protective Devices
Logic
4983-PF
• Filter for low-level transients and high-frequency noise
• UL 1283, CSA, CE
• Features Islatrol® filter technology
• LED power indication
• Panel (flange) mount
4983-PF
4983-DC
• UL 1449 Third Edition, UL 1283, CE
• Small combination (filter and SPD) package size
4983-DC • Features Islatrol filter technology
• LED power indication
• Form C contact for remote status indication
Surge &
Filter
Relays & Programmable Control Circuit & Power Power Quality &
Timers Controllers Load Protection Supplies Energy Management
2-48
Logic
Operating Line 4983-PF 4983-DC
Voltage Max. Continuous Frequency Ampacity
[V AC] Operating Voltage [V AC] [Hz] [A] Cat. No. Cat. No.
2.5 4983-PF120-02 –
3 – 4983-DC120-03
5 4983-PF120-05 4983-DC120-05
120 150 10 – 4983-DC120-10
15 4983-PF120-15 –
20 – 4983-DC120-20
30 4983-PF120-30 –
275 47…63 2.5 4983-PF240-02 –
320 3 – 4983-DC240-03
275 5 4983-PF240-05 –
320 5 – 4983-DC240-05
240
320 10 – 4983-DC240-10
275 15 4983-PF240-15 –
320 20 – 4983-DC240-20
275 30 4983-PF240-30 –
Specifications
4983-PF 4983-DC
Connection/Mounting Type Series/panel (flange) mount Series/DIN Rail mount
Enclosure Grey, high-impact plastic Metal
Line – Neutral
Line – Line
Modes of Protection
Line – PE
Neutral – PE
Certifications UR Recognized component, CE Marked UR Recognized, CSA, CE Marked
Typical Cat. A Ringwave Rating < 10V peak < 60V peak
Typical Cat. B Ringwave Rating < 50V peak < 100V peak
Normal mode: < 0.5 ns
Response Time
Common mode: < 5 ns
Operating Temperature -40…+60 °C derate linearly to 60% @ +70 °C
Fusing Appropriate external fusing is required
Frequency Response Normal mode – 90 dB min. Normal mode (100 kHz…50 MHz) – 90 dB min.
(Forward - Reverse) Common mode – 60 dB min. Common mode (5…50 MHz) – 60 dB min.
100 kHz…50 MHz 3 kHz cut-off frequency 50 kHz cut-off frequency
For more information on our complete family of circuit and load protection products, please visit:
http://ab.rockwellautomation.com/Circuit-and-Load-Protection 2-49
Additional Logic Products
Logic
FactoryTalk EnergyMetrix
FactoryTalk® EnergyMetrix™ is a web-enabled management
software package that gives you access to critical energy
information from virtually any ___location. With FactoryTalk
EnergyMetrix, you can capture, analyze, store, and share
energy data with key stakeholders using a standard web
browser. This makes it simple to distribute the knowledge
necessary to optimize energy consumption, manage
power quality, correlate energy usage, determine cost to
production, negotiate energy rates, and improve efficiency.
Relays & Programmable Control Circuit & Power Power Quality & Surge &
Timers Controllers Load Protection Supplies Energy Management Filter
2-50
For more information on our complete family of power supply products, please visit:
http://ab.rockwellautomation.com/Power-Supplies 2-51
Additional Logic Products
Electromechanical Temperature Controls
Logic
837
The electromechanical temperature controls family of
condition sensing products includes rugged, industrial-grade
temperature controls that use vapor pressure technology to
sense changes in temperature.
• Adjustable ranges from -60...570 °F
• Adjustable differential from 2...87 °F
• Open type or Type 1, 4/13, 4X, 7/9 and 4/13
combined enclosures
Relays & Programmable Control Circuit & Power Power Quality & Surge &
Timers Controllers Load Protection Supplies Energy Management Filter
2-52
Table of Contents
Push Buttons
22 mm Push Buttons, Pilot Lights, and Selector Switches............................................... 3-2
22 mm Emergency Stop Operators.................................................................................. 3-8
22 mm Monolithic Push Buttons, Pilot Lights, and Selector Switches........................... 3-10
30 mm Push Buttons, Pilot Lights, Selector Switches, and Push-Pulls........................... 3-12
30 mm Emergency Stop Operators................................................................................ 3-18
Piezoelectric Push Buttons............................................................................................ 3-20
16 mm Push Buttons, Pilot Lights, Selector Switches, and E-Stops............................... 3-22
Signaling
Panel Mount Alarms..................................................................................................... 3-24
Control Tower Stack Lights............................................................................................ 3-26
Wall Mount Signal Lights.............................................................................................. 3-30
Industrial Horns............................................................................................................ 3-32
Industrial Beacons........................................................................................................ 3-34
Graphic Terminals
PanelView 800 Graphic Terminals................................................................................. 3-36
3-1
Push Buttons
Operator Interface
Push Buttons
Graphic
Signaling Terminals
3-2
Operator Interface
800F – Momentary and Maintained Push Button Operators – Flush,
Extended, Guarded, Alternate Action, Non-Illuminated, Illuminated
Legend Flush Extended Guarded Alternate Action
Type Button Color Text Color Text Cat. No. Cat. No. Cat. No. Cat. No.
l Orange – – 800F⊗-F0 800F⊗-E0 800F⊗-G0 800F⊗-FA0
l White – – 800F⊗-F1 800F⊗-E1 800F⊗-G1 800F⊗-FA1
l Black – – 800F⊗-F2 800F⊗-E2 800F⊗-G2 800F⊗-FA2
l Black White ¨ 800F⊗-F208 800F⊗-E208 800F⊗-G208 –
l Green – – 800F⊗-F3 800F⊗-E3 800F⊗-G3 800F⊗-FA3
l Green White START 800F⊗-F301 – 800F⊗-G301 –
l Green White | 800F⊗-F306 – 800F⊗-G306 –
Non-Illumianted l Red – – 800F⊗-F4 800F⊗-E4 800F⊗-G4 800F⊗-FA4
l Red White STOP 800F⊗-F402 800F⊗-E402 800F⊗-G402 –
l Red White l 800F⊗-F405 800F⊗-E405 800F⊗-G405 –
l Yellow – – 800F⊗-F5 800F⊗-E5 800F⊗-G5 800F⊗-FA5
l Blue – – 800F⊗-F6 800F⊗-E6 800F⊗-G6 800F⊗-FA6
l Blue White R 800F⊗-F611 800F⊗-E611 800F⊗-G611 –
l Grey – – 800F⊗-F8 – – –
No Cap – – 800F⊗-F9 800F⊗-E9 800F⊗-G9 800F⊗-FA9
l Amber – – 800F⊗-LF0 800F⊗-LE0 800F⊗-LG0 800F⊗-LFA0
l Green – – 800F⊗-LF3 800F⊗-LE3 800F⊗-LG3 800F⊗-LFA3
l Red – – 800F⊗-LF4 800F⊗-LE4 800F⊗-LG4 800F⊗-LFA4
Illuminated l Yellow – – 800F⊗-LF5 800F⊗-LE5 800F⊗-LG5 800F⊗-LFA5
l Blue – – 800F⊗-LF6 800F⊗-LE6 800F⊗-LG6 800F⊗-LFA6
l Clear – – 800F⊗-LF7 800F⊗-LE7 800F⊗-LG7 800F⊗-LFA7
No Cap – – 800F⊗-LF9 800F⊗-LE9 800F⊗-LG9 800F⊗-LFA9
⊗ To complete the catalog number, replace the ⊗ with one of the following letters: P – Plastic operator, or M – Metal operator.
For more information on our complete family of 22 mm push button products, please visit:
http://ab.rockwellautomation.com/Push-Buttons/IEC-22-mm-Push-Buttons 3-3
Push Buttons
Product Selection
Operator Interface
Push Buttons
Graphic
Signaling Terminals
3-4
Operator Interface
2-Position Push-Pull Operators
Non-Illuminated Illuminated
40 mm Cap 90 mm Half Dome 30 mm Cap 40 mm Cap 60 mm Cap 90 mm Half Dome
Color Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
l Black 800F⊗-MP42 800F⊗-MP92 – – – –
l Green 800F⊗-MP43 – 800F⊗-LMP33 800F⊗-LMP43 800F⊗-LMP63 –
l Red 800F⊗-MP44 800F⊗-MP94 800F⊗-LMP34 800F⊗-LMP44 800F⊗-LMP64 800F⊗-LMP94
l Yellow 800F⊗-MP45 800F⊗-MP95 800F⊗-LMP35 800F⊗-LMP45 800F⊗-LMP65 800F⊗-LMP95
l Blue 800F⊗-MP46 – 800F⊗-LMP36 800F⊗-LMP46 800F⊗-LMP66 –
⊗ - To complete the catalog number, replace the ⊗ with one of the following letters: P – Plastic operator, or M – Metal operator.
For more information on our complete family of 22 mm push button products, please visit:
http://ab.rockwellautomation.com/Push-Buttons/IEC-22-mm-Push-Buttons 3-5
Push Buttons
Product Selection
Operator Interface
Multi-Function Operators –
2-Function, 3-Function, Non-Illuminated, Illuminated
Non-Illuminated Illuminated
Top Cap Bottom Cap 2-Function 3-Function 2-Function
Color Type Graphic Color Type Graphic Cat. No. Cat. No. Cat. No.
l Green Flush | l Red Extended l 800F✪-U2EFFE 800F✪-U3EFFE4 800F✪-LU2EFFE
l Green Flush – l Red Extended – 800F✪-U2E4F3 800F✪-U3E4F34 800F✪-LU2E4F3
l Green Flush – l Green Flush – 800F✪-U2F3F3 800F✪-U3F3F34 800F✪-LU2F3F3
l White Flush | l Black Extended l 800F✪-U2EHFG 800F✪-U3EHFG4 800F✪-LU2EHFG
l White Flush – l Black Flush – 800F✪-U2F2F1 800F✪-U3F2F14 800F✪-LU2F2F1
l Black Flush – l Black Flush – 800F✪-U2F2F2 800F✪-U3F2F24 800F✪-LU2F2F2
l White Flush – l White Flush – 800F✪-U2F1F1 800F✪-U3F1F14 800F✪-LU2F1F1
✪ - To complete the catalog number, replace the ✪ with one of the following letters: P – Plastic operator, or M – Metal operator.
Push Buttons
Graphic
Signaling Terminals
3-6
Operator Interface
Mounting Latches Legend Plates
Material Cat. No. Type Available Colors Text / Symbol Cat. No.
Plastic 800F-ALP l White Blank 800F-11TE100
Metal 800F-ALM 30 x 40 mm
2-piece l Black START 800F-11TE208
Snap-in Plate l Red STOP 800F-11TE212
and Frame
l Aluminum | -l 800F-11TU232
Enclosures
LED Power Modules Holes Gray Plastic Yellow Plastic Metal
Color Volts Cat. No. 800F-1Y⊗
1 800F-1P⊗ 800F-1M⊗
800F-1Y⊗D 1
l Green 800F-N3G
2 800F-2P⊗ – 800F-2M⊗
l Red 24V AC/DC 800F-N3R
3 800F-3P⊗ – 800F-3M⊗
l White 800F-N3W
4 800F-4P⊗ – –
l Green 800F-N5G
5 – – 800F-5M⊗
l Red 120V AC 800F-N5R
6 800F-6P⊗ – –
l White 800F-N5W
⊗ To complete the catalog number, replace the ⊗ with one of the following
l Green 800F-N7G letters for through holes: M = metric knock out, P = PG knock out.
l Red 240V AC 800F-N7R Dual circuit contact blocks allowed.
1
l White 800F-N7W
For more information on our complete family of 22 mm push button products, please visit:
http://ab.rockwellautomation.com/Push-Buttons/IEC-22-mm-Push-Buttons 3-7
Push Buttons
Operator Interface
Rockwell Automation® safety products and solutions improve the functional operation of your
machinery while helping to increase personnel safety, efficiency and productivity. 800F 22 mm
E-stops offer a wide variety of devices to meet individual customer application requirements.
• 24V AC/DC
• Pre-tested and factory sealed for time savings on
wiring and set-up
• Illuminated when activated for ease and speed
• Opens controlled circuit in
of identification
unlikely event contact block
is separated from operator • Maintains SensaGuard PLe, Cat 4, SIL 3 rating
• Monitors proper • Flexibility for use in non-SensaGuard and
installation between: GuardLink applications
-- Operator and latch
-- Latch and SMCB To learn more about GuardLink technology
and its benefits, see page 5-2 For additional
emergency stop
devices, see
™
page 5-44
Push Buttons
Graphic
Signaling Terminals
3-8
Operator Interface
E-Stop Twist-To-Release, Push-Pull Operators –
Non-Illumianted, Illuminated, Keyed
Twist-to-Release
Non-Illuminated Illuminated
Plastic Metal Plastic Metal
Color Size [mm] Cat. No. Cat. No. Cat. No. Cat. No.
30 800FP-MT34 800FM-MT34 – –
40 800FP-MT44 800FM-MT44 800FP-LMT44 800FM-LMT44
Red
60 800FP-MT64 800FM-MT64 800FP-LMT64 800FM-LMT64
40 Keyed 800FP-MK44 800FM-MK44 – –
Push-Pull
Non-Illuminated Illuminated
Plastic Metal Plastic Metal
Color Size [mm] Cat. No. Cat. No. Cat. No. Cat. No.
30 – – 800FP-LMP34 800FM-LMP34
40 800FP-MP44 800FM-MP44 800FP-LMP44 800FM-LMP44
Red
60 – – 800FP-LMP64 800FM-LMP64
90 800FP-MP94 800FM-MP94 800FP-LMP94 800FM-LMP94
Accessories Legend
Mounting Latches Contact Blocks Plate
Description Cat. No. Contact Type Cat. No. Description Cat. No.
Metal 800F-ALM N.O. 800F-X10 EMERGENCY STOP 800F-15YSE112
Plastic 800F-ALP N.C. 800F-X01 Blank 800F-15YS
Self-monitoring 800F-X015
For more information on our complete family of 22 mm push button products, please visit:
http://ab.rockwellautomation.com/Push-Buttons/IEC-22-mm-Push-Buttons 3-9
Push Buttons
Operator Interface
800FD monolithic push buttons feature a self-contained design that combines the
contact block and operator for ease of ordering, stocking, and installation.
Two contact
blocks embedded
Push Buttons
Graphic
Signaling Terminals
3-10
Operator Interface
Momentary Push Button Operators – Flush, Extended, Non-illuminated
Contact Block Configuration
Legend 1 N.O. 1 N.C. 1 N.O. & 1 N.C. 2 N.O.
Type Button Color Text Color Text Cat. No. Cat. No. Cat. No. Cat. No.
l White – – 800FD-F1X10 800FD-F1X01 800FD-F1X11 800FD-F1X20
l Black – – 800FD-F2X10 800FD-F2X01 800FD-F2X11 800FD-F2X20
l Black White ¨ 800FD-F208X10 800FD-F208X01 800FD-F208X11 800FD-F208X20
l Green – – 800FD-F3X10 800FD-F3X01 800FD-F3X11 800FD-F3X20
l Green White START 800FD-F301X10 800FD-F301X01 800FD-F301X11 800FD-F301X20
Flush
l Green White | 800FD-F306X10 800FD-F306X01 800FD-F306X11 800FD-F306X20
l Red – – 800FD-F4X10 800FD-F4X01 800FD-F4X11 800FD-F4X20
l Yellow – – 800FD-F5X10 800FD-F5X01 800FD-F5X11 800FD-F5X20
l Blue – – 800FD-F6X10 800FD-F6X01 800FD-F6X11 800FD-F6X20
l Blue White R 800FD-F611X10 800FD-F611X01 800FD-F611X11 800FD-F611X20
l White – – 800FD-E1X10 800FD-E1X01 800FD-E1X11 800FD-E1X20
l Black – – 800FD-E2X10 800FD-E2X01 800FD-E2X11 800FD-E2X20
l Black White ¨ 800FD-E208X10 800FD-E208X01 800FD-E208X11 800FD-E208X20
l Green – – 800FD-E3X10 800FD-E3X01 800FD-E3X11 800FD-E3X20
l Red – – 800FD-E4X10 800FD-E4X01 800FD-E4X11 800FD-E4X20
Extended
l Red White STOP 800FD-E402X10 800FD-E402X01 800FD-E402X11 800FD-E402X20
l Red White l 800FD-E405X10 800FD-E405X01 800FD-E405X11 800FD-E405X20
l Yellow – – 800FD-E5X10 800FD-E5X01 800FD-E5X11 800FD-E5X20
l Blue – – 800FD-E6X10 800FD-E6X01 800FD-E6X11 800FD-E6X20
l Blue White R 800FD-E611X10 800FD-E611X01 800FD-E611X11 800FD-E611X20
For more information on our complete family of 22 mm push button products, please visit:
http://ab.rockwellautomation.com/Push-Buttons/IEC-22-mm-Push-Buttons 3-11
Push Buttons
Operator Interface
Operator Bushing
Solid-Color Button Cap
Die-cast zinc alloy gives strength
and stability in installation Thermoplastic polyester resin delivers
excellent resistance to corrosive agents/color Explosion-Protected
identification is never lost (no insert to lose)
Diaphragm Seal Contact Block
Provides a complete blanket of protection
from liquids, particles, and corrosive agents • Class I Div. 2 certified
• Ideal for high shock and
Actuator Shaft vibration applications
Rugged, dependable performance • 1 N.O., 1 N.C., A600-rated
assured by zinc alloy casting
• Positive opening N.C. contact
Riveted Construction
Operator bushing, diaphragm seal, and base
Return Spring
plate are secured together by four steel rivets,
providing durability and tamper resistance Stainless steel formed wire delivers
consistent operation and long life
Push Buttons
Graphic
Signaling Terminals
3-12
Operator Interface
Momentary Contact Push Button Units – Non-Illuminated
Type 4/13 Type 4/4X/13
Contact Type Button Color Cat. No. Cat. No. Cat. No. Cat. No.
Green 800T-A1 800T-B1 800H-R1 800H-AR1
1
Underlying operators are extended head. Boot material is chlorosulfonated polyethylene.
Need Help?
The Rockwell Automation Support Center
is your 24/7 support for the answers you need now.
www.rockwellautomation.com/support/overview.page
For more information on our complete family of 30 mm push button products, please visit:
http://ab.rockwellautomation.com/Push-Buttons/30-mm 3-13
Push Buttons
Product Selection
Operator Interface
Push Buttons
Graphic
Signaling Terminals
3-14
Operator Interface
Pilot Light Units – LED
Type 4/13 Type 4/4X/13
Contact Type Volts Color Cat. No. Cat. No. Cat. No. Cat. No.
For more information on our complete family of 30 mm push button products, please visit:
http://ab.rockwellautomation.com/Push-Buttons/30-mm 3-15
Push Buttons
Product Selection
Operator Interface
Enclosures
Die Cast 1, 2 Stainless Steel 1 Glass-Filled Polyester Fiberglass 3 Thermoplastic Polyester 4
(Type 4/13) (Type 4/4X/13) (Type 4/4X/13) (Type 4/4X/13) (Type 4/4X)
Operator
Openings Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
1 800T-1TZ 800H-1HZ4 800H-1HZ4R 800H-1HZ4Y 800H-1HZ4C
2 800T-2TZ 800H-2HZ4 800H-2HZ4R 800H-2HZ4Y 800H-2HZ4C
3 800T-3TZ 800H-3HZ4 800H-3HZ4R 800H-3HZ4Y 800H-3HZ4C
4 800T-4TZ 800H-4HZ4 800H-4HZ4R – 800H-4HZ4C
6 800T-6TZ 800H-6HZ4 800H-6HZ4R – –
1
Bottom conduit entry. Grounding screw provided.
2
Enclosure depth will accommodate one shallow and one mini-contact block stacked.
3
Extra deep – accommodates two levels of explosion-protected contact blocks.
4
No conduit openings provided.
Contact Blocks
PenTUFF (Low Explosion-Protected Self-Monitoring
Shallow Block 5 Mini Block 5 Voltage) Block 5 Block 6 Contact Block Max Duty Block
Contact Type Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
1 N.O. 800T-XD1 800T-XD5 800T-XD1V – – 800T-XD1M
1 N.C. 800T-XD2 800T-XD6 800T-XD2V – – 800T-XD2M
1 N.O.E.M. 800T-XD3 – 800T-XD3V – – –
1 N.C.L.B. 800T-XD4 – 800T-XD4V – – 800T-XD4M
1 N.O. – 1 N.C. 800T-XA – 800T-XAV 800TC-XAF – –
2 N.O. 800T-XA2 – – – – –
2 N.C. 800T-XA4 – – – – –
1 N.C.L.B. –
800T-XA1 – – – – –
1 N.O.
1 N.C.L.B. –
800T-XA7 – – – – –
1 N.C.
1 N.C.L.B.
(wired in series with 1 N.O. – – – – 800TC-XD4S –
monitoring contact)
5
Contact blocks with normally closed contacts meet direct drive positive opening standard requirements when properly fused to IEC 269-1 and 269-2.
Shallow/mini contacts: 10 A gl or N type cartridge fuse. PenTUFF contacts: 6 A gl or N type cartridge fuse.
6
800T operators using explosion protected, sealed switch or logic reed contact blocks and installed in a suitable enclosure are UL Listed as suitable for use in
Class I, Division 2 hazardous locations.
Push Buttons
Graphic
Signaling Terminals
3-16
Operator Interface
Blank and Custom Legend Plates
Start/Stop Legend Plates Emergency Stop Legend Plates
Standard Legends
Aluminum, Grey Plastic, Aluminum, Grey Plastic, Aluminum, Grey Plastic,
Type 4/13 Type 4/4X Type 4/13 Type 4/4X Type 4/13 Type 4/4X
Marking Cat. No. Cat. No. Marking Cat. No. Cat. No. Marking Cat. No. Cat. No.
AUTO-MAN-OFF 800T-X625 800H-W059 JOG 800T-X517 800H-W110 RUN 800T-X540 800H-W123
AUTO-OFF-HAND 800T-X501 800H-W154 JOG FORWARD 800T-X518 800H-W111 RUN-JOG 800T-X541 800H-W032
CLOSE 800T-X502 800H-W101 JOG REVERSE 800T-X519 800H-W112 SAFE-RUN 800T-X542 800H-W033
DOWN 800T-X503 800H-W102 JOG RUN 800T-X520 800H-W135 SLOW 800T-X544 800H-W125
EMERG. STOP (Red) 1
800T-X504 800H-W372 JOG-STOP-RUN 800T-X521 800H-W057 SLOW-FAST 800T-X545 800H-W136
EMERG. STOP (Yellow) 800T-X504Y – LOW 800T-X524 800H-W113 SLOW-OFF-FAST 800T-X546 800H-W157
EMERGENCY STOP
800T-X648 800H-W373 OFF 800T-X527 800H-W116 SPEED 2 800T-X608 800H-W081
(Red) 1
FAST 800T-X505 800H-W104 OFF-ON 800T-X529 800H-W133 START 800T-X547 800H-W126
FOR.-OFF-REV. 800T-X507 800H-W152 ON 800T-X530 800H-W117 START-JOG 800T-X548 800H-W138
FOR.-REV. 800T-X506 800H-W132 ON-OFF 800T-X622 – START-STOP 800T-X549 800H-W137
FORWARD 800T-X508 800H-W105 OPEN 800T-X531 800H-W118 STOP (Red) 800T-X550 800H-W371
HAND-AUTO 800T-X510 800H-W131 OPEN-CLOSE 800T-X532 800H-W134 STOP-START 800T-X551 800H-W038
HAND-OFF-AUTO 800T-X511 800H-W151 OPEN-OFF-CLOSE 800T-X533 800H-W153 TEST 800T-X554 800H-W128
For more information on our complete family of 30 mm push button products, please visit:
http://ab.rockwellautomation.com/Push-Buttons/30-mm 3-17
Push Buttons
Operator Interface
Yellow bushing
Graphic
Signaling Terminals
3-18
Operator Interface
2-Position Red Trigger Action Twist-to-Release – Non-Illuminated
Operator Position Type 4/13 Type 4/4X/13
45 mm 60 mm 45 mm 60 mm
Type Voltage Contact Type Out In Cat. No. 6
Cat. No. 6,7
Cat. No. 6
Cat. No. 6,7
Operator only 8 No contacts 800T-TFXTS00R 800T-TFXJTS00R 800H-TFRXTS00R 800H-TFRXJTS00R
0 X
Universal 12…130V AC/DC N.O. - N.C. 800T-TFXTQH2RA 800T-TFXJTQH2RA 800H-TFRXTQH2RA 800H-TFRXJTQH2RA
X O
6
For finger-safe contact block terminals, add a C to the catalog number Example: Catalog number 800TC-TFXTS00R or 800HC-TFRXTS00R.
7
To order a device with “E-STOP” printed on the cap add the letter E after J. Example: Catalog number 800T-TFXJETQH2RA or 800H-TFRXJETQH2RA.
8
Operator-only supplied without power module, lamp, or contact blocks.
Accessories Safety
30 mm push button accessories start on page 3-16. Our innovative safety products and solutions
improve the functional operation of your
machinery while helping to increase personnel
safety, efficiency and productivity.
http://ab.rockwellautomation.com/Safety
For more information on our complete family of 30 mm push button products, please visit:
http://ab.rockwellautomation.com/Push-Buttons/30-mm 3-19
Push Buttons
Operator Interface
The 800K Piezoelectric push buttons represent an innovative rethinking of push button technology and its industrial
applications. The potted piezoelectric circuit detects pressure on the surface of the button to provide a momentary
actuation signal with no moving parts. These push buttons are ideal for food, beverage and other industries where
high-pressure, caustic washdowns can challenge even the most robust push buttons.
316 Stainless-steel
Corrosion resistant to caustic
Smooth, Crevice-free Surface
wash-down solutions
• Easier to clean
• Minimizes areas on the button
in which contaminates can
potentially be lodged
Potted Circuit
• Helps prevent fluids from
No Moving Parts corroding operator components
Illumination • Provides an additional barrier
By using piezoelectric technology,
Red, green, white, moving seals and crevices can be of protection
blue or yellow eliminated from the push button
Push Buttons
Graphic
Signaling Terminals
3-20
Operator Interface
Momentary Push Button Operators – Screw Termination, 24VDC
Hole Size Color Contact Type Engraving Cat. No.
Non-Illuminated N.O. 800K-22FMN24X10
l Green N.O. 800K-22FMG24X10
l Red N.C. 800K-22FMR24X01
Blank
l White N.O. 800K-22FMW24X10
l Blue N.O. 800K-22FMB24X10
l Yellow N.O. 800K-22FMY24X10
22.5 mm
Non-Illuminated N.O. 800K-22FMN24X10⊗
l Green N.O. 800K-22FMG24X10⊗
l Red N.C. 800K-22FMR24X01⊗
Custom Text or Symbol
l White N.O. 800K-22FMW24X10⊗
l Blue N.O. 800K-22FMB24X10⊗
l Yellow N.O. 800K-22FMY24X10⊗
Non-Illuminated N.O. 800K-30FMN24X10
l Green N.O. 800K-30FMG24X10
l Red N.C. 800K-30FMR24X01
Blank
l White N.O. 800K-30FMW24X10
l Blue N.O. 800K-30FMB24X10
l Yellow N.O. 800K-30FMY24X10
30.5 mm
Non-Illuminated N.O. 800K-30FMN24X10✪
l Green N.O. 800K-30FMG24X10✪
l Red N.C. 800K-30FMR24X01✪
Custom Text or Symbol
l White N.O. 800K-30FMW24X10✪
l Blue N.O. 800K-30FMB24X10✪
l Yellow N.O. 800K-30FMY24X10✪
⊗ - Add custom text Font Code E100G (12 pt), E100H (16 pt), E100J (20 pt) or custom symbol code U100.
✪ - Add custom text codes E100H (16 pt), E100J (20 pt) or custom symbol code U100.
For more information on our complete family of specialty push button products, please visit:
ab.rockwellautomation.com/Push-Buttons/Specialty 3-21
Push Buttons
Operator Interface
800B 16 mm push buttons can meet your light industrial and instrumentation application needs with their highly
configurable and flexible design. These operators are excellent for applications with limited panel space or a small
footprint. They are made of corrosion-proof plastic to ensure long push button life.
Selector Switches
• 2 or 3 position
• V seal – High pressure sealing
• Gold-plated snap action contacts
Operator
Lens Cap
E-stop
• Anti-tease feature
• Trigger-action design
• K seal – Dual wiping action
Push Buttons
Graphic
Signaling Terminals
3-22
Operator Interface
Push Button & Pilot Light Operators Illumination
Large
Description Lamp Color Lamp Voltage Cat. No.
Round Square Rectangle Square
12…24V AC/DC 800B-N3G
Operator Type Cat. No. Cat. No. Cat. No. Cat. No. Green
Momentary, push 120V AC 800B-N5G
800B-EPA 800B-EPB 800B-EPC 800B-EPD
button/pilot light
Maintained, push 12…24V AC/DC 800B-N3R
800B-EAA 800B-EAB 800B-EAC 800B-EAD LED bulb 1 Red
button 120V AC 800B-N5R
Note: All operators are sold without a lens cap and diffuser.
12…24V AC/DC 800B-N3W
White
Lens Cap with Diffuser 120V AC 800B-N5W
Large 6V AC/DC 800B-N1C
Round Square Rectangle Square
Incandescent
Lens Color Cat. No. Cat. No. Cat. No. Cat. No. Clear 12V AC/DC 800B-N2C
bulb 2
Green 800B-ALA3 800B-ALB3 800B-ALC3 800B-ALD3 24V AC/DC 800B-N3C
Red 800B-ALA4 800B-ALB4 800B-ALC4 800B-ALD4 Not available in 6V AC/DC.
1
For more information on our complete family of specialty push button products, please visit:
ab.rockwellautomation.com/Push-Buttons/Specialty 3-23
Signaling
Operator Interface
855P panel mount alarms allow local indication of the status of a machine or equipment while enhancing space
efficiency with devices ready to be installed in a control panel. These devices include features that preserve the
control panel integrity and reduce installation time. Alarm options include sounders, status indicator beacons, xenon
strobes, and sounders with status indicator combination, as well as dual-circuit alarms.
Signaling
Push Graphic
Buttons Terminals
3-24
Operator Interface
855PS Panel Mount Strobes and
855P Panel Mount Sounders 855PB Selectable Steady or Flashing LED Beacons
Selectable Steady/
Voltage Size [mm] Cat. No.
Diameter Panel Mount Strobe Flashing LED Beacon
30 (72 dB) 855P-B30SE22 Voltage [mm] Lens Color Cat. No. Cat. No.
30 (80 dB) 855P-B30SH22 Green 855PS-B24SE322 855PB-B24SE322
12…24V AC/DC 30
45 855P-B30ME22 Red 855PS-B24SE422 855PB-B24SE422
Green 855PS-B30ME322 855PB-B24ME322
65 855P-B30LE22 24V AC/DC 45
Red 855PS-B30ME422 855PB-B24ME422
30 (72 dB) 855P-B10SE22
Green 855PS-B30LE322 855PB-B24LE322
30 (80 dB) 855P-B10SH22 65
Red 855PS-B30LE422 855PB-B24LE422
120V AC
45 855P-B10ME22 Green 855PS-B10SE322 855PB-B10SE322
30
65 855P-B10LE22 Red 855PS-B10SE422 855PB-B10SE422
Green 855PS-B10ME322 855PB-B10ME322
120V AC 45
Red 855PS-B10ME422 855PB-B10ME422
Accessories Green 855PS-B10LE322 855PB-B10LE322
65
Red 855PS-B10LE422 855PB-B10LE422
Description Cat. No.
22.5…30.5 mm hole adapter kit 855P-AHA1 855PC Combined Sounders with LED
Beacon and 855PD Dual-Circuit Alarms
Specifications Combined Sounder
Diameter with LED Beacon Dual Circuit Alarm
Base Polycarbonate (black) Function Voltage [mm] Color(s) Cat. No. Cat. No.
Housing
Material Polycarbonate (red, amber, yellow, green, Green 855PC-B24ME322 855PD-B24MEC1322
Lens
blue, and clear) 45
Environmental Red 855PC-B24ME422 855PD-B24MEC1422
UL Type 4/4X/13, IP65 24V AC/DC
Ratings Green 855PC-B24LE322 855PD-B24LEC1322
Operation 65
Temperature -25…+60 °C (-13…+140 °F) Sounder with Red 855PC-B24LE422 855PD-B24LEC1422
Range LED Green 855PC-B10ME322 855PD-B10MEC1322
Central mounting for bore holes 22 mm or 45
Mounting 30.5 mm with hole adapter kit Red 855PC-B10ME422 855PD-B10MEC1422
(Cat. No. 855P-AHA1) 120V AC
Green 855PC-B10LE322 855PD-B10LEC1322
Certifications cULus Listed, CE Marked 65
Red 855PC-B10LE422 855PD-B10LEC1422
30 855PD-B24SEH4322
Need Help?
Red &
The Rockwell Automation 24V AC/DC 45 – 855PD-B24MEH4322
Half-lens, Green
Support Center is your 24/7 steady LED 65 855PD-B24LEH4322
support for the answers you beacon 1
need now. 45 Red & 855PD-B10MEH4322
120V AC –
www.rockwellautomation.com/ 65 Green 855PD-B10LEH4322
support/overview.page 1
Full lens style with 2 LED beacons also available.
For more information on our complete family of audible signaling device products, please visit:
http://ab.rockwellautomation.com/Signaling-Devices/Audible-Signaling-Devices 3-25
Signaling
Control Tower™ Stack Lights
Operator Interface
The Control Tower stack lights are designed to communicate status of different conditions alerting you to critical equipment
and systems needs on plant floor. Available in a wide variety of light and sound functions, sizes, colors, voltages and
mounting options, our stack lights help monitor some of your most challenging control panel and on-machine applications.
Tool-free lens
3 = Green 4 = Red 5 = Amber Light Modules
assembly
• LED or incandescent
• Multiple color options
Mounting Options
• Pole Up to ten circuits
• Quick release maximum on
double sided base
• Surface
• Tube 854J (40mm)
• Vertical
• Double-sided base
• Half-inch NPT base
• Surface mount with
M12-5 pin connector
Push Graphic
Buttons Terminals
3-26
Operator Interface
Pre-configured Devices
Level 1 Level 2 Level 3 40 mm 60 mm
LED LED LED Piezo Sound
Voltage Mounting Base Module Color Module Color Module Color Module Cat. No. Cat. No.
10 cm pole mount Steady Red – – – – – 854JC-P10B24Y4 854KC-P10B24Y4
Accessories Specifications
For use with 854J For use with 854K Modules
Description Cat. No. Cat. No. (lenses, caps, Polycarbonate
bases)
10 cm plastic base extension,
854J-ABBE 854K-ABBE
black Housing Seals and Nitrile Rubber
Plastic vertical bracket for pole
854J-ABPB 854J-ABPB Material Gaskets
foot, black Pole and Base Aluminum pole with polycarbonate base
O-rings for lenses 854J-ALSG 1 854K-ALSG 1 Mounting screw
Polypropylene
O-rings for bases 854J-ABSG 1 – washers
Environmental Ratings UL Type 4/4X/13, IP66
Gasket for SH surface mount bases 854J-ASG2 1 854K-ASG2 1
Operating Temperature
Upper base with terminal block, -25…+60 °C (-13…+140 °F)
854J-ABUB 854K-ABUB Range
black
Surface mount base, vertical base, aluminum pole base
Cap, black 854J-ABCAP 854K-ABCAP Mounting dual sided base, quick release base,threaded tube, or
Conduit mount adapter for NPT conduit mounting for indoor and outdoor use
threaded tube base (1/2 in. NPT 854J-ACMK 854J-ACMK Flash Frequency Flashing Modules: 1.5 Hz (Time On/Time Off = 1:1)
to M20x1.5) Strobe Modules: 2 Hz (flash duration 1/50,000 second)
L-bracket for threaded tube base Max. 80 dB (non-adjustable) at 1m from sound module
854J-ABVM 854J-ABVM Sound Module dB Rating for 854J or Max. 90 dB (adjustable) at 1m from sound
(vertical mount kit)
Direct mount kit for threaded module for 854K
854J-ARDM 854J-ARDM
tube base Certifications cULus Listed, CE Marked, RoHS Compliant
1
Order quantity of 1 to receive package of 5.
For more information on our complete family of visual signaling device products, please visit:
http://ab.rockwellautomation.com/Signaling-Devices/Visual-Signaling-Devices 3-27
Signaling
Control Tower™ Stack Lights
Operator Interface
856T
• Up to 7 modules in a single stack
• Outstanding brightness with low power consumption
• Light modules with multi-function capabilities available
in seven colors
• Choice of piezoelectric, transducer and recordable
sound modules to complement visual indication
• Beacon shaped light modules available for low profile
signaling applications
• Mounting bases feature push-in terminal connections
for quick, easy wiring
Component Selection
Select the
2 Power Module*
Push Graphic
Buttons Terminals
3-28
Operator Interface
856T – Bases / Power Modules 1 2
Power Module 24V AC/DC Power Module 120/240V Power Module 120/240V
Base Adaptor 1 up to 7 circuits AC up to 3 circuits AC up to 7 circuits
Base Style Cat. No. Cat. No. 5
Cat. No. 5
Cat. No. 5
Surface Mounting 1/2 NPT 856T-BMASN 856T-B24C 856T-BAC3C 856T-BAC7C
Surface Mounting 1/2 NPT w/ pre-installed screws 856T-BMASH 856T-B24C 856T-BAC3C 856T-BAC7C
Vertical Mount 856T-BMAVM 856T-B24C 856T-BAC3C 856T-BAC7C
Tube Mount 856T-BMAT 3 856T-B24C 856T-BAC3C 856T-BAC7C
Pole Mount 856T-BMAP 4 856T-B24C 856T-BAC3C 856T-BAC7C
M12 5-pin connector 2 856T-B24QD5C – – –
M12 8-pin connector 2 856T-B24QD8C – – –
Quick Release Base-10 cm 2 856T-B24Q10C – – –
Quick Release Base-25 cm 2 856T-B24Q25C – – –
1
A complete mounting base requires a Base Adaptor and one of the Power Modules listed in the table.(i.e. 856T-BMASN+856T-B24C for a 24V DC surface mounting base).
2
These are factory pre-assembled bases for 24V AC/DC only. They don’t require power module selection.
3
Available tube mount lengths are 10 and 25 cm choose one length to complete Base adaptor cat. Number. (i.e. 856T-BMAT10 or 856T-BMAT25)
4
Available pole mount lengths are 10, 25, 40 and 60 cm. Select one length to complete Base adaptor cat. Number. (i.e. 856T-BMAP10 or 856T-BMAP40)
5
All factory pre-assembled bases and power modules include a cap.
Function Colors available 6 Cat. No. Function Tones / Circuits Sound Output Cat. No.
LED Steady 856T-BT 7 Piezo Sounder - Top mount 8 tones - single circuit 105dB at 1 m 856T-BP1
G,R,A,B,W,Y,M
LED Multi function 856T-BB 7 Piezo Sounder - In Line 8 tones - single circuit 102dB at 1 m 856T-BPL1
LED Rotating G,R,A,B,W,Y 856T-BR 7 16 tables / 7 tones per
Transducer Sounder 8 105dB at 1 m 856T-BTR3
table - 3 circuits
7 color RGB LED Module Can produce up to 7 colors 856T-BMC
856T-BTR3 is a three circuit device that also can produce 3 tones with 2 circuits
8
LED Steady/Flashing - Beacon shape G,R,A,B,W,Y 856T-BGB 7 available or 1 tone when used with one circuit only.
LED Strobe - Beacon shape R,A,B 856T-BSB 7
Specifications
LED Rotating - Beacon shape R,A 856T-BRB 7
Bases, Cap, Sound Module
7 color Housing, Lens, Pole foot, Polycarbonate
Can produce up to 7 colors 856T-BMB
RGB LED Module - Beacon shape Diffuser
6
Denotes color where G=Green, R=Red, A=Amber, B=Blue, W=White, Y=Yellow,
Materials Aluminum with
M=Magenta. Threaded Tube/Pole Bases clear powdercoat
7
Catalog number is not complete. Please select a color designator: 3=Green,
4=Red, 5=Amber, 6=Blue ,7=White, 8=Yellow, 9= Magenta to complete catalog Gaskets and O-rings Nitrile rubber
(i.e. 856T-BT4 is a LED steady Red). Mounting screw washers Polypropilene
Light Modules and Sounders
856T – Accessories Environmental Ratings
UL Type 4/4X/13, IP 66/67
Description Cat. No. Operating Temperature Range -30° to +70° C (-22° to +158° F)
Black Cap 856T-ABCAP Surface mount base, vertical base, aluminum pole
Mounting Options base, M12 connector base, Quick release base,
O-ring for light modules, power modules and base adaptors 856T-ARNG threaded tube base, 1/2" NPT conduit mount
Gasket for surface mount base adaptor 856T-ASFG Flashing mode 2 Hz
Flashing Frequency
Gasket for vertical mount base adaptor 856T-AVFG Single Strobe mode (1.4 Hz)
Multi-function Module Double Flash Strobe mode (1.4 Hz)
Lens diffuser kit 856T-ADK
Sound Module Piezo Top sounder (105 dB)
Screws for pole connection boxes 856T-AJBS In-line Piezo sounder (102 dB)
dB Rating Transducer sounder (105 dB)
Certifications cULus, CE Marked, KCC, RCM, RoHs compliant
For more information on our complete family of visual signaling device products, please visit:
http://ab.rockwellautomation.com/Signaling-Devices/Visual-Signaling-Devices 3-29
Signaling
Wall Mount Signal Lights
Operator Interface
855W
• Up to six different conditions can be indicated
(five visual and one audible) in the same device
855W wall mount signal lights are designed to communicate the status of different conditions in the
machine or critical equipment in a compact size housing. Our signal lights are available in configurations
from two- to five-light indicators with optional sound in the same unit.
Cosmetic Cover
Light Modules
Terminal Chamber
Signaling
Push Graphic
Buttons Terminals
3-30
Operator Interface
Level 1 Level 2 Level 3 Level 4 Level 5 Grey Cover Chrome Cover
LED LED LED LED LED
Voltage Module Color Module Color Module Color Module Color Module Color Cat. No. 1 Cat. No. 1
Steady Green Steady Red – – – – – – 855W-G24Y3Y4 855W-C24Y3Y4
Steady Amber Steady Blue Steady Green Steady Red – – 855W-G24Y5Y6Y3Y4 855W-C24Y5Y6Y3Y4
Steady Clear Steady Green Steady Amber Steady Red – – 855W-G24Y7Y3Y5Y4 855W-C24Y7Y3Y5Y4
Steady Red Steady Amber Steady Blue Steady Green Steady Clear 855W-G24Y4Y5Y6Y3Y7 855W-C24Y4Y5Y6Y3Y7
Flashing Blue Flashing Amber Flashing Red Flashing Green Flashing Yellow 855W-G24L6L5L4L3L8 855W-C24L6L5L4L3L8
Flashing Clear Steady Red Steady Blue Steady Amber Steady Yellow 855W-G24L7Y4Y6Y5Y8 855W-C24L7Y4Y6Y5Y8
Steady Blue Steady Green Steady Amber Steady Red – – 855W-G10Y6Y3Y5Y4 855W-C10Y6Y3Y5Y4
Steady Clear Steady Blue Steady Green Steady Amber Steady Red 855W-G10Y7Y6Y3Y5Y4 855W-C10Y7Y6Y3Y5Y4
For a signal light with piezo sound module add P1 to the end of the catalog number For example, Catalog number 855W-G24Y3Y4 becomes Catalog number
1
855W-G24Y3Y4P1.
Specifications
Base Polycarbonate (94V-0) Operation Temperature Range -25…+50 °C (-13…+122 °F)
Housing Surface mounting.
Lens Polycarbonate (94V-0) Mounting
Material Can be mounted in any orientation.
Rubber Seals
NBR 70 Flashing LED Frequency 2 Hz
and Gaskets
90 dBA (potentiometer adjustable down to
Environmental Ratings UL Type 4/4X/13, IP65 Piezo Sounder dB Rating 70 dB) determined at a distance of 1 meter
from sound module
For more information on our complete family of visual signaling device products, please visit:
http://ab.rockwellautomation.com/Signaling-Devices/Visual-Signaling-Devices 3-31
Signaling
Industrial Horns
Operator Interface
855H/855HM
• Multi-tone, multi-stage (circuits), and voice
playback capabilities
• Visualization option for enhanced industrial applications
• Surface and wall mount styles
• Multi-horn synchronization for most models
• Plastic and metal housings are heat and shock resistant,
corrosion-free, suitable for harsh environments and
outdoor applications
855H audible devices include general purpose, high-performance, and recordable electronic horns that provide
multi-stage, multi-tone voice messaging and volume control capabilities. The high-performance and recordable
horns are available as stand-alone devices or with beacons attached.
855H 855HM
Mounting Options Mounting Options Mounting Options
• Surface mount Surface mount • Surface mount
• Semi-flush mount Illumination Options • Adjustable bracket (flare style)
• 855H – Xenon tube (strobe, 5 J)
Sound Options Illumination Options
• 108…113 dB tones • 855HM – LED LED beacon (red, green, or amber)
• Three tones Sound Options
Sound Options
• 855H – 10…126 dB outputs
Environmental Ratings • 101…111 dB voice
• 855HM – 119 dB output
• Semi-flush Mount: • 110…126 dB tone
• Up to 45 tones and 3 circuits
UL Type 3R/13, IP54 • Up to 45 tones
Environmental Ratings
• Surface Mount:
• 855H – Frame C and E: UL Type 3R, Environmental Ratings
UL Type 4/4X/13/3R, IP66
4/4X, 13, IP66 • Frame C and E:
• 855H – Frame A, B, and D: UL Type UL Type 3R, 4/4X, 13, IP66
13/3R, IP56 • Flare:
• 855HM – UL Type 4/4X/13/3R, IP66 UL Type 3R, 4/4X, 13, IP66/IP67
Signaling
Push Graphic
Buttons Terminals
3-32
Operator Interface
855H Recordable Horns with
855H General Purpose Horns Optional Attached Beacon
Supply Horn Only Horn with Beacon
Mounting Type Function Supply Voltage Cat. No.
Description Voltage Cat. No. Cat. No. 1
24V AC/DC 855H-SG24GPA
101 db(A) voice, 10…30V DC 855H-R30C 855H-RC30C3
Standard 120V AC 855H-SG10GPA 110 dB(A) tone at 1 m,
(1 stage) 45 selectable tones, 90…260V AC,
Surface base with 855H-R45C 855H-RC45C3
240V AC 855H-SG20GPA 4 stages, Frame C 50/60 Hz
conduit entrance
10…30V DC 855H-SG30GPE 111 db(A) voice, 14…30V DC 855H-R30E 855H-RC30E3
Enhanced 126 dB(A) tone at 1 m,
(2 stages) 40…260V AC/DC 855H-SG45GPE 45 selectable tones, 90…260V AC,
855H-R45E 855H-RC45E3
4 stages, Frame E 50/60 Hz
24V AC/DC 855H-FG24GPA
111 db(A) voice, 14…30V DC 855H-R30F –
Standard 126 dB(A) tone at 1 m,
Semi-flush wall plate 120V AC 855H-FG10GPA
(1 stage) 45 selectable tones, 90…260V AC,
240V AC 855H-FG20GPA 855H-R45F –
4 stages, Flare style 50/60 Hz
Catalog number listed is for a green beacon. For a different color, replace the
1
the 3 at the end of the catalog number with a 4 (red), 5 (amber), 6 (blue) or
112 dB max. at 1 m, 24V DC 855H-BD30CD 855H-BCD24CDR3 7 (clear). Example: Catalog number 855HM-CGMD30DL3 becomes Catalog
3 circuit AC or DC, number 855HM-CGMD30DL5 for a horn with amber beacon.
115V AC, 50/60 Hz 855H-BA10CD 855H-BCA10CDR3
32 selectable tones
Frame C 230V AC, 50/60 Hz 855H-BA20CD 855H-BCA20CDR3
the 3 at the end of the catalog number with a 4 (red), 5 (amber), 6 (blue), 7
(clear), or 8 (yellow). Example: Catalog number 855H-BCD24ADR3 becomes
Catalog number 855H-BCD24ADR5 for a horn with amber beacon.
For more information on our complete family of audible signaling device products, please visit:
http://ab.rockwellautomation.com/Signaling-Devices/Audible-Signaling-Devices 3-33
Signaling
Industrial Beacons
Operator Interface
855B
• Three diameter sizes
• Illumination options: LED, halogen, and xenon tube
• Six colors available: green, red, amber, blue, clear,
and yellow
• 855BS, 855BM, 855BL
-- Surface, NPT conduit, or tube mounting options
-- UL Type 4/4X/13, IP65
• 855B-GMS
-- Surface mount only
-- UL Type 3R, IP66
855B industrial beacons offer flexibility in size, mounting, voltages, colors, and illumination options to fit your
application needs. The three diameter sizes are available in steady halogen, flashing halogen and rotating
halogen versions. The 90 mm size offers also LED steady, flashing, strobe and three-color functionality.
855BM – 120 mm
855BS – 90 mm 1
Illumination Options
Illumination Options
• Halogen bulb
• Halogen bulb (steady/ flashing/rotating)
(steady/ flashing/rotating)
• LED (steady/flashing/ strobe/3-color)
• Xenon tube (strobe)
• Xenon tube (strobe)
1
LED option shown
855BL – 160 mm
Illumination Options
• Halogen bulb
(steady/ flashing/rotating)
• Xenon tube (strobe)
855B-GMS – Square
Illumination Options
• Xenon tube (strobe)
Signaling
Push Graphic
Buttons Terminals
3-34
Operator Interface
855BS 90 mm LED Round Beacons
Multi-Color Lens Colors Options
Steady/Flashing Strobe (green/red/amber)
Surface mount 1
855BS-SuSLq 855BS-SnBLq 855BS-SlML345q
0.5 in. NPT mount 855BS-NuSLq 855BS-NnBLq 855BS-NlML345q 3 = Green 4 = Red 5 = Amber
Surface mount base must be installed with rough wall plate (Catalog number 855BS-AWP) for UL Type
1
Surface mount base must be installed with rough wall plate (Catalog number 855BM-AWP) for UL Type
2
Surface mount base must be installed with rough wall plate (Catalog number 855BL-AWP) for UL Type
3
For more information on our complete family of visual signaling device products, please visit:
http://ab.rockwellautomation.com/Signaling-Devices/Visual-Signaling-Devices 3-35
Graphic Terminals
PanelView 800 Graphic Terminals
Operator Interface
2711R
• High-resolution display with LED backlight supporting
65K colors
• Communicate to micro controllers (MicroLogix™,
Micro800®) and other devices using serial (RS232,
RS422/485) protocols and Ethernet
• Review alarm status, history and time/date of
equipment events even after power cycle
• Languages supported: French, German, Italian,
Portuguese, Spanish and Simplified Chinese
The PanelView 800 Graphic Terminal features a high-speed processor, high-resolution display with LED backlight and
internal memory; helping to improve productivity and maintenance, while enjoying the convenience and efficiencies
of single-source buying.
Connected Components
Workbench Software
Connected Components Workbench is a single
software platform supporting Allen-Bradley HMI,
Download the Connected
Components Workbench Software! component-class drives, configurable safety relays,
soft starters, motion products and Micro800 controllers
http://www.rockwellautomation.com/go/lit/ccws
in your standalone machine.
Graphic
Terminals
Push
Buttons Signaling
3-36
Operator Interface
Feature 4-inch 7-inch 10-inch
For more information on our complete family of PanelView 800 Component products, please visit:
http://ab.rockwellautomation.com/Graphic-Terminals/2711R-PanelView-800-Graphic-Terminals 3-37
Additional Operator Interface Products
Operator Interface
Push Graphic
Buttons Signaling Terminals
For more information on our complete family of push button and signaling products, please visit:
http://ab.rockwellautomation.com/Push-Buttons-and-Signaling-Devices 3-39
Notes
Operator Interface
Push Graphic
Buttons Signaling Terminals
3-40
Table of Contents
Terminal Blocks
Push-in Terminal Blocks.................................................................................................. 4-2
Screw Clamp Terminal Blocks.......................................................................................... 4-3
Spring Clamp Terminal Blocks......................................................................................... 4-4
Terminal Block Marking Systems .................................................................................. 4-26
Power Distribution Blocks............................................................................................. 4-28
Wiring Systems
Wiring Systems............................................................................................................. 4-30
Signal Interface
Signal Conditioners....................................................................................................... 4-32
Intrinsic Safety Modules................................................................................................ 4-34
Connection Systems
Non-network Connectivity Solutions............................................................................ 4-36
DC Micro Cordsets & Patchcords.................................................................................... 4-38
AC Micro Cordsets & Patchcords..................................................................................... 4-39
Mini Cordsets................................................................................................................ 4-40
Pico Cordsets & Patchcords............................................................................................ 4-41
DC Micro & Pico Distribution Boxes............................................................................... 4-42
Terminal Chambers & IDC Connectors........................................................................... 4-43
Receptacles................................................................................................................... 4-44
Network Media
Industrial Ethernet Connectivity................................................................................... 4-50
Ethernet Media Cable Spools........................................................................................ 4-52
Ethernet M12 D Code Cordsets & Patchcords................................................................. 4-53
Ethernet RJ45 Cordsets & Patchcords............................................................................ 4-54
Ethernet Accessories..................................................................................................... 4-55
Gigabit Ethernet Connectivity....................................................................................... 4-56
4-1
Terminal Blocks
Connectivity
1492-P Push-in
1492-L
Test Plug End Barrier Spring Clamp
Center Jumper
Plug-in Connector
Marker Tags
End anchor
1492-J
Screw Type DIN Rail
Color Options
Standard: Also available for some products:
* *
Leading the industry in efficiency and productivity, our family of IEC terminal blocks includes a broad range of DIN
Rail mountable products. With push-in, screw and spring clamp connections available, they are designed for safety,
installation ease, and ruggedness.
Push-in, Screw Type and Spring Clamp Terminal Blocks are Available
in the Following Styles:
Standard Feed-through Terminal Blocks Plug-in Style Terminal Blocks
• Designed for single-circuit feed-through applications • Allow for insertion of fixed components into control
circuits (resistor, diodes, surge suppression circuit and
Multi-circuit Feed-through Terminal Blocks
shunt bars)
• Designed for high-density wiring applications
Fuse Blocks*
Sensor Terminal Blocks
• Provide better overcurrent protection in hinged-arm
• Provide all connections needed for two-, three-, and design
four-wire applications in one terminal block
Control Power Distribution
Grounding Terminal Blocks
• Provides easy to identify grounding bus that is • Available in Push-in Terminal Blocks
mounted on the DIN Rail * Not available yet for 1492-P
Terminal Blocks
4-2
For more information on our complete family of terminal block products, please visit:
http://ab.rockwellautomation.com/Terminal-Blocks 4-3
Terminal Blocks
Product Selection
Connectivity
Terminal Blocks
4-4
Connectivity
Multi-circuit Feed-through Terminal Blocks, Push-in
For more information on our complete family of terminal block products, please visit:
http://ab.rockwellautomation.com/Terminal-Blocks 4-5
Terminal Blocks
Sensor/Signal Blocks
Connectivity
Signal Sensor
+ (1) (2) (3)
Signal Actuator
Colored actuators make
it easy to distinguish
between the positive
–
and negative potentials.
Signal Actuator Signal 1 Sensor Signal Sensor
Signal 2 +
PE + –
– – PE
1
Shape/Size Configuration #1 2
Shape/Size Configuration #2 3
Shape/Size Configuration #3
Sensor/Signal
Catalog Number Wire Range
Color 2 Circuit 3 Circuit 4 Circuit (Rated cross section)
Standard 1492-PS2-2 1 1492-PS2-3 1 1492-PS2-4 2 26-14 AWG (1.5mm2)
with Grounding – 1492-PSG2-3 1 1492-PSG2-4 3 26-14 AWG (1.5mm2)
For specific information on which Panduit ferrules to use with individual Bulletin 1492-P Push-in Terminal Blocks,
Ferrules
consult Appendix sections in Publication 1492-TD017.
Terminal Blocks
4-6
Connectivity
between the positive and negative potentials
Up to 6 connection
points on the output
distribution terminals
Power is distributed to
output distribution terminals
Power is supplied to
Using jumpers feed-in terminals
For more information on our complete family of terminal block products, please visit:
http://ab.rockwellautomation.com/Terminal-Blocks 4-7
Terminal Blocks
Product Selection
Connectivity
Terminal Blocks
4-8
Connectivity
Isolation & Plug-in Terminal Blocks, Push-in
1492-PKD3 1492-P3P
Standards UR/CSA IEC ATEX UR/CSA IEC
Voltage rating [V AC/DC] 300 500 400 300 500
Maximum current 20 20 20 20 20
Wire range (Rated cross section) #28...12 AWG 2.5 mm 2
2.5 mm2 #28...12 AWG 2.5 mm2
Terminal block Cat. No. Pkg. Qty. Cat. No. Pkg. Qty.
Gray 1492-PKD3 1492-P3P 50
50
Blue 1492-PKD3-B – –
Accessories Cat. No. Pkg. Qty. Cat. No. Pkg. Qty.
End Barrier 1492-EBP3Q 50 1492-EBP3Q 20
Plug-in 10-pole 1492-CJP3-10 20 1492-CJP3-10 20
center jumper 2-pole 1492-CJP3-2 60 1492-CJP3-2 60
Disconnect plug – – 1492-DPL 50
Component plug – – 1492-CPL 50
Without blown fuse
– – 1492-FPK2 20
indicator
Fuse plugs 10...36V blown fuse
– – 1492-FPK224 20
indicator
35...75V blown fuse
– – 1492-FPK248 20
indicator
60...150V blown fuse
– – 1492-FPK2120 20
indicator
140...250V blown
– – 1492-FPK2250 20
fuse indicator
Start Test Plug 1492-PTPS 1492-PTPS
Test Plugs 50 50
Test Plug 1492-P3TPE 1492-P3TPE
ClearPlot Basic
1492-MR5X8 (120/card) 5 cards 1492-MR5X8 (120/card) 5 cards
Marking Systems Marker Cards
ClearMultiprint Markers 1492-MT5X8 (800/roll) 1 roll 1492-MT5X8 (800/roll) 1 roll
For specific information on which Panduit ferrules to use with individual Bulletin 1492-P Push-in Terminal Blocks,
Ferrules
consult Appendix sections in Publication 1492-TD017.
⊗ For colored terminal blocks, replace the ⊗ in the catalog number with the following: RE = Red, B= Blue, BL = Black, G= Green, Y= Yellow, OR= Orange, W=White, to the
end of the catalog number.
1
Available in orange as standard, to order other colors add the appropriate suffix to the catalog number listed: Blue =B, Red = RE. Example for a red 2-pole center jumper,
the catalog number will be 1492-CJP3-2-RE.
For more information on our complete family of terminal block products, please visit:
http://ab.rockwellautomation.com/Terminal-Blocks 4-9
Terminal Blocks
Product Selection
Connectivity
Terminal Blocks
4-10
Connectivity
Standard Feed-through Terminal Blocks, Screw Type
Wire range 10 mm 2
16 mm 2
12... 35 mm2
#18... #18... 12...
10 mm2 (#16... 16 mm2 (#16... 1/0 35 mm2 (#14...
(rated cross section) 6 AWG 4 AWG 2 AWG
8 AWG) 6 AWG) AWG 2 AWG)
Terminal block Cat. No. Pkg. Qty. Cat. No. Pkg. Qty. Cat. No. Pkg. Qty.
Grey 1492-J10 50 1492-J16 50 1492-J35 40
Color 1492-J10-⊗ 50 1492-J16-⊗ 50 – –
Accessories Cat. No. Pkg. Qty. Cat. No. Pkg. Qty. Cat. No. Pkg. Qty.
End barrier 1492-EBJ3 50 1492-EBJ16 20 1492-EBJ16 20
Screw center jumper –
1492-CJJ10-10 20 1492-CJJ12-10 10 1492-CJJ16-10 10
10-pole
Screw center jumper –
1492-CJJ10-2 50 1492-CJJ12-2 20 1492-CJJ16-2 20
2-pole
Partition plates 1492-EBJ16 20 1492-PPJD3 20 1492-PPJD3 20
5 cards 5 cards 5 cards
Snap-in marker cards 1492-M7X12 1492-M7X12 1492-M7X12
(108/card) (108/card) (108/card)
Snap-in marker tags for
1492-MT5X12 800 1492-MT6X12 600 1492-MT8X12 500
ClearMultiprint
⊗ For colored terminal blocks, replace the ⊗ in the catalog number with the following: RE = Red, B= Blue, BL = Black, G= Green, Y= Yellow, OR= Orange,
BR= Brown, W=White, to the end of the catalog number.
For more information on our complete family of terminal block products, please visit:
http://ab.rockwellautomation.com/Terminal-Blocks 4-11
Terminal Blocks
Product Selection
Connectivity
0.20" 0.24"
(5.1 mm) (6.1 mm)
1492-JD3C 1492-JD4C
Two-level, Feed-through terminal block with commoning bar
Standards UR CSA IEC ATEX UR CSA IEC ATEX
Voltage rating [V AC/DC] 600 300 400 275 600 300 800 550
Maximum current [A] 20 10 24 21 35 30 32 28
2.5 mm 2
4 mm2
#22... #26...
Wire range (rated cross section) 2.5 mm2 (#20... #26...10 AWG 0.5...4 mm2 (#20...
12 AWG 12 AWG
14 AWG) 12 AWG)
Terminal block Cat. No. Pkg. Qty. Cat. No. Pkg. Qty.
Grey 1492-JD3 100 1492-JD4 100
Color 1492-JD3-⊗ 100 1492-JD4-⊗ 100
Grey w/commoning bar 1492-JD3C 100 1492-JD4C 100
Accessories Cat. No. Pkg. Qty. Cat. No. Pkg. Qty.
End barrier 1492-EBJD3 20 1492-EBJD4 20
Center jumper – 10-pole 1492-CJJ5-10 20 1492-CJLJ6-10 20
Center jumper – 2-pole 1492-CJJ5-2 50 1492-CJLJ6-2 60
Partition plates 1492-PPJD3 20 1492-PPJD3 20
Snap-in marker cards 1492-MR5X8 5 cards (120/card) 1492-MR6X8 5 cards (120/card)
Snap-in marker cards 1492-M5X5 5 cards (200/card) 1492-M6X5 5 cards (200/card)
Snap-in marker tags for ClearMultiprint 1492-MT5X8 800 1492-MT6X8 600
⊗ For colored terminal blocks, replace the ⊗ in the catalog number with the following: RE = Red, B= Blue, BL = Black, G= Green, Y= Yellow, OR= Orange,
BR= Brown, W=White, to the end of the catalog number.
Terminal Blocks
4-12
Connectivity
Sensor Terminal Blocks, Screw Type
1492-WTF3 1492-WTS3
Standards UL CSA IEC UL CSA IEC
Voltage rating [V AC/DC] 300 250 300 250
Maximum current [A] 10 24 10 24
Wire range
#26…14 AWG 0.5…2.5 mm2 #26…14 AWG 0.5…2.5 mm2
(rated cross section)
Type Cat. No. Pkg. Qty. Cat. No. Pkg. Qty.
Grey 1492-WTF3 50 1492-WTS3 50
Terminal
Blue – – 1492-WTS3-B 50
block
Grey for PNP devices 1492-WTF3LP 50 1492-WTS3LP 50
Grey for NPN devices 1492-WTF3LN 50 1492-WTS3LN 50
End barrier 1492-EBTF3 50 1492-EBTS3 50
50-pole 1492-CJT5-50 5 1492-CJT5-50 5
For more information on our complete family of terminal block products, please visit:
http://ab.rockwellautomation.com/Terminal-Blocks 4-13
Terminal Blocks
Product Selection
Connectivity
Type Cat. No. Pkg. Qty. Cat. No. Pkg. Qty. Cat. No. Pkg. Qty.
Terminal
block Green/
1492-JG10 50 1492-JG16 50 1492-JG35 25
Yellow
End barrier Not required – Not required – Not required –
Snap-in markers 1492-MR8X12 5 cards (84/card) 1492-MR8X12 5 cards (84/card) 1492-MR8X12 5 cards (84/card)
Snap-in marker tags for
1492-MT8X12 500 1492-MT8X12 500 1492-MT8X12 500
ClearMultiprint
Terminal Blocks
4-14
Connectivity
Plug-in Style Terminal Blocks, Screw Type
For more information on our complete family of terminal block products, please visit:
http://ab.rockwellautomation.com/Terminal-Blocks 4-15
Terminal Blocks
Product Selection
Connectivity
Terminal Blocks
4-16
Connectivity
Standard Feed-through Terminal Blocks, Spring Clamp
For more information on our complete family of terminal block products, please visit:
http://ab.rockwellautomation.com/Terminal-Blocks 4-17
Terminal Blocks
Product Selection
Connectivity
Terminal Blocks
4-18
Connectivity
Multi-circuit Feed-through Terminal Blocks, Spring Clamp
For more information on our complete family of terminal block products, please visit:
http://ab.rockwellautomation.com/Terminal-Blocks 4-19
Terminal Blocks
Product Selection
Connectivity
Terminal block Color Cat. No. Pkg. Qty. Cat. No. Pkg. Qty. Cat. No. Pkg. Qty.
Grey 1492-LS2-3 50 – – – –
3-Conductor
Green – – 1492-LSG2-3 20 – –
3-Conductor
Grey 1492-LS2-3L 50 – – – –
led indication
Grey 1492-LS2-4 50 – – –
4-Conductor
Green – – 1492-LSG2-4 20 – –
4-Conductor
Grey 1492-LS2-4L 50 – – – –
led indication
Self- linking Blue – – – – 1492-LS2-B 100
plug-in
Brown – – – – 1492-LS2-BR 100
connection
blocks Green – – – – 1492-LSG2 100
Accessories Cat. No. Pkg. Qty. Cat. No. Pkg. Qty. Cat. No. Pkg. Qty.
3-Conductor 1492-EBLS2-3 50 1492-EBLS2-3 50 Not required –
End barrier
4-Conductor 1492-EBLS2-4 50 1492-EBLS2-4 50 Not required –
Plug-in center jumper (50-pole) 1492-CJK5-50 10 – – – –
Plug-in center jumper (10-pole) 1492-CJK5-10 20 – – – –
Plug-in center jumper (2-pole) 1492-CJK5-2 60 – – – –
Marker card 1492-MS5X5 5 (200/card) 1492-MS5X5 5 (200/card) – –
Snap-in marker tags for ClearMultiprint 1492-MT5X8 800 1492-MT5X8 800 – –
Terminal Blocks
4-20
Connectivity
Grounding Terminal Blocks, Spring Clamp
Need Help?
The Rockwell Automation Support Center
is your 24/7 support for the answers you
need now.
www.rockwellautomation.com/
support/overview.page
For more information on our complete family of terminal block products, please visit:
http://ab.rockwellautomation.com/Terminal-Blocks 4-21
Terminal Blocks
Product Selection
Connectivity
† For blocks with 1-in and 2-out, add a T after the LG6. Example: catalog number 1492-LG6T.
ø You must also add a T to the end barrier catalog number when selecting the end barrier for catalog number 1492-LG6T. Example: catalog number 1492-EBL6T-Y.
Terminal Blocks
4-22
Connectivity
Isolation & Plug-in Terminal Blocks, Spring Clamp
1492-LKD3 1492-L3P
Standards UR CSA IEC ATEX UR CSA IEC ATEX
Voltage rating [V AC/DC] 600 500 600 500
Maximum current 20 24 20 24
Wire range
#30...12 AWG 2.5 mm2 #30…12 AWG 4 mm2
(rated cross section)
Terminal block Cat. No. Pkg. Qty. Cat. No. Pkg. Qty.
Grey 1492-LKD3 25 1492-L3P 25
Accessories Cat. No. Pkg. Qty. Cat. No. Pkg. Qty.
End barrier (grey) 1492-EBL3 50 1492-EBL3 50
Plug-in center jumper (10-pole) 1492-CJK5-10 20 1492-CJK5-10 20
Plug-in center jumper (2-pole) 1492-CJK5-2 60 1492-CJK5-2 60
Fuse plug non-indicating – – 1492-FPK2 20
10…36V LED – – 1492-FPK224 20
35…70V LED – – 1492-FPK248 20
60…150V LED – – 1492-FPK2120 20
140…250V LED – – 1492-FPK2250 20
Disconnect plug – – 1492-DPL 50
Component plug – – 1492-CPL 50
Snap-in marker cards 1492-MR5X8 5 cards (120/card) 1492-MR5X8 5 cards (120/card)
For more information on our complete family of terminal block products, please visit:
http://ab.rockwellautomation.com/Terminal-Blocks 4-23
Terminal Blocks
Product Selection
Connectivity
RFB4/RAFB4/LAFB6 300V AC/DC 500V AC/DC 300V AC/DC 500V AC/DC 300V AC/DC 250V AC/DC
RFB424/RAFB424/
Voltage rating 10…57V AC/DC 10…57V AC/DC 10…36V AC/DC
LAFB624
RFB4250/
85…264V AC 85…264V AC –
RAFB4250
RFB424/RAFB424/
2 mA @ 24V 2 mA @ 24V 2 mA @ 24V
Leakage LAFB624
current RFB4250/
1 mA @ 264V 1 mA @ 264V –
RAFB4250
Maximum current 15 A* 15 A 30 A 25 A 30 A
Wire range #22...12 #22...10
#22...12 AWG 0.5…4 mm2 #22...12 AWG 0.5…4 mm2 0.5…6 mm2
(rated cross section) AWG AWG
Terminal block Cat. No. Pkg. Qty. Cat. No. Pkg. Qty. Cat. No. Pkg. Qty.
Black (non-indicating) 1492-RFB4 25 1492-RAFB4 25 1492-LAFB6 25
Black with blown fuse indication
1492-RFB424 25 1492-RAFB424 25 1492-LAFB624 25
(10...57V AC/DC)
Black with blown fuse indication
1492-RFB4250 25 1492-RAFB4250 25 – –
(85...264V AC/DC)
Accessories Cat. No. Pkg. Qty. Cat. No. Pkg. Qty. Cat. No. Pkg. Qty.
1492-CJL8-32
Plug-in center jumper (10-pole) 1492-CJR8-10 10 – – 10
(32-pole)
Plug-in center jumper (2-pole) 1492-CJR8-2 20 1492-CJRA10-2 10 1492-CJL8-2 60
Center jumper link 1492-CJRL6 60 1492-CJRL5 10 – –
Marker card for base block 1492-MS8X12 5 (56/card) 1492-MS8X12 5 (56/card) 1492-M5X8 5 (144/card)
Marker card for handle 1492-MS6X9 5 (80/card) 1492-MS6X9 5 (80/card) – –
* IEC standards for 5 x 20 mm fuses do not include ratings above 6.3 A.
Terminal Blocks
4-24
Connectivity
End Anchors and End Retainers
Dimensions (W x L x H) Tightening Torque Markers Used With Color Pkg. Qty. Cat. No
199-DR1, 199-DR2,
1492-GM5X30
0.31 x 2.20 x 1.85 in. 4.4 lb•in 1492-DR4, 1492-DR5,
1492-M7X12 Grey 100 1492-EAJ35
(8 x 56 x 47 mm) (0.5 N•m) 1492-DR6, 1492-DR7,
1492-M8X5 1492-DR8, 1492-DR9
199-DR1, 199-DR2,
0.48 x 2.20 x 2.48 in. 7.0 lb•in 1492- M7X12 1492-DR4, 1492-DR5, Grey 50 1492-EAHJ35
(12.2 x 56 x 63 mm) (0.8 N•m) 1492- M5X5 1492-DR6, 1492-DR7,
1492-DR8, 1492-DR9
199-DR1, 199-DR2,
1492-GM5X30
0.24 x 2.19 x 1.63 in. 1492-DR4, 1492-DR5,
– 1492- M5X10 Grey 20 1492-ERL35
(6 x 55.6 x 41.5 mm) 1492-DR6, 1492-DR7,
1492- M5X5 1492-DR8, 1492-DR9
199-DR1, 199-DR2,
0.31 x 2.28 x 1.42 in 1492-GM5X30 1492-DR4, 1492-DR5,
5.3 lb-in (0.6 N-m) Grey 50 1492-EAP35
(8 x 58 x 36 mm) 1492-MT8X8 1492-DR6, 1492-DR7,
1492-DR8, 1492-DR9
For more information on our complete family of terminal block products, please visit:
http://ab.rockwellautomation.com/Terminal-Blocks 4-25
Terminal Blocks
1492
• Choose from two marking system technologies
ClearTools™ Software
Free ClearTools software makes it easy to create everything from basic numbering and sequences
to images. You can import from a variety of file formats or use the included library of symbols.
Terminal Blocks
4-26
Connectivity
Marking Systems Accessories for ClearMultiprint
Marking System Cat. No Description Cat. No
ClearMultiprint™ 1492-PRINTCMP Marker Tag Ribbon 1492-PRIBTB
ClearPlot™ Basic 1492-PLOTBSC Wire Label & Adhesive Marker Ribbon 1492-PRIBLAB
Heat Shrink Ribbon 1492-PRIBHS
Terminal Block Marker Tag Roller 1492-PROLLTB
Flat Media Roller 1492-PROLLLAB
Marker Tags for ClearMultiprint
Markers Per Accessories for ClearPlot
Catalog Used With Size
Roll
Marking System Cat. No
1492-MT3X5 1492-L 1000 3mm x 5mm
Disposable Pen Tip 0.25mm 1492-PLOTPEN25
1492-MT5X5 1492-J,L 800 5mm x 5mm
Disposable Pen Tip 0.35mm 1492-PLOTPEN35
1492-MT6X5 1492-J,L 600 6mm x 5mm
Pen Adapter 1492-PLOTADPT
1492-MT8X5 1492-J,L 500 8mm x 5mm
1492-MT3X12 1492-L 1000 3mm x 12mm
1492-MT5X12 1492-J,L 800 5mm x 12mm
1492-J,L and
1492-MT6X12 600 6mm x 12mm
1738 ArmorPoint
1492-MT8X12 1492-J,L 500 8mm x 12mm
1492-MT3X8 1492 1000 3mm x 8mm
Plotpen25 Pen adapter
1492-MT5X8 1492-J,L 800 5mm x 8mm
1492-MT6X8 1492-J,L 600 6mm x 8mm
1492-MT8X8 1492 500 8mm x 8mm Product Selection Tools
1492-EAJ35, Available online or for download, our tools help
1492-GM8X30 50 8mm x 30mm you access info while in the office or on the go.
1492-ERL35
1492-GM8X30, www.rockwellautomation.com/support/
1492-MGT6X30 100 6mm x 30mm selection.page
1492-MWCTC8X30
For more information on our complete family of terminal block products, please visit:
http://ab.rockwellautomation.com/Terminal-Blocks 4-27
Terminal Blocks
Connectivity
Finger-safe power distribution terminal blocks are designed to prevent accidental contact with live
connectors – without the use of additional barriers or shields. These panel mount devices have a compact
footprint, and are available with either aluminum or copper terminals. Captive termination screws ensure
that parts never get lost and the rugged thermoplastic housing will resist physical damage.
These single-pole devices are available with DIN or panel mount options and can easily be assembled
together to create multi-pole solutions.
DIN Rail or
panel mount Load side
connectors –
multiple options
Terminal Blocks
4-28
Connectivity
Power Distribution Blocks
Line Load
Amps Wire Range Wire Range Flexible
(Cu Wire) No. of Connector [kcmil / AWG Openings Connector [kcmil / AWG Openings Copper
75º C Poles Diagram (mm2)] per Pole Diagram (mm2)] per Pole Wire * Cat. No.
#2...#14
1 Yes 1492-PDME1111 ß
(35...2.5) †
#2...#14
115 1
(35…2.5)
#10...#14
4 Yes 1492-PDME1141 ß
(6…2.5) ø
1492-PDE1112 ß
2/0...#14
1 Yes
(70...2.5)
1492-PDE1C112 ∆, ß
2/0...#14
200 1
(70…2.5)
1492-PDE1142 ß
1-pole #2...#14
4 Yes
(35…2.5) †
1492-PDE1C142 ∆, ß
1492-PDE1225
250 … #6 250...#6 Yes
510 2 2
(120...16) (120...16) (line side)
1492-PDE1C255 ∆
† Wire openings rated for #2-14 AWG are multiple wire rated: (2) #6 CU Str, (2) #8 CU Str, (2-4) #10 CU Str, (2 to 4) #12 CU Str, and (2 to 4) #14 CU Str.
ø Wire openings rated for #2/0 -14 AWG are multiple wire rated: (2) #4 CU Str, (2) #6 CU Str, (2) #8 CU Str, (2) #10 CU Str, (2) #12 CU Str.
* Flexible copper wire connections approved for flexible wire, stranding Classes G, H, I, K and DLO wire without the need for additional crimp connectors.
∆ The C in the catalog number designates copper terminals. The catalog numbers without the C, have aluminum connectors.
ß UL 1953 Listed E 313475 Guide QPQS.
CE Marked, CSA Certified (File No. 72582, Class 6228-01) , UL Component Recognized (File No. E40735, Guide No. XCFR2),
Certifications
UL Listed (File No. E313475, Guide No. QPQS), RoHS
Flammability Ratings 94V-O
For more information on our complete family of terminal block products, please visit:
http://ab.rockwellautomation.com/Terminal-Blocks 4-29
Wiring Systems
Connectivity
Wiring Systems
1492
• Interface modules (IFM) connect through pre-wired
cables to digital and analog I/O
• Simplified design reduces bill of materials – one IFM
module and cable replaces multiple terminal blocks,
wires and terminations
• Design flexibility – feed-through, LED indication,
fusing, and interposing relay IFMs are available to meet
application variables
Cables:
• Pre-wired
• IFM Ready
• I/O Ready
1:08 min.
Replace multiple terminal blocks, wires and Interface Modules (IFM):
terminations with single IFM and cable.
Digital
Conventional Wiring • Straight Feed-through
• LED indicating
• Fused
• Relay
Analog
• Straight Feed-through
• Fused
46:30 min.
• Specialty
Wiring
Systems
4-30
Flex™ I/O (with Flex D-Shell Base Modules) CompactLogix™ L1/L2 (Embedded I/O)
1794 5370
For more information on our complete family of wiring systems products, please visit:
http://ab.rockwellautomation.com/Connection-Devices 4-31
Signal Interface
Signal Conditioners
Connectivity
931 S/H/U
• Isolation of analog measurement and control signals
with 2 way isolation or 3 way isolation
• Conversion of specialty signals to commonly
used type signals
• Amplification, linearization, and transmission of low
level sensor signals
• Transmission of analog signals over long distances
• Provides local display using a splitter or remote status
indications and alarms via relay contact closures based
on the analog signals
Signal Conditioners are designed for use with I/O systems to provide reduced installation and maintenance
costs in process applications. A wide range of products are available for use wherever temperature, pressure,
speed, weight, level, and flow are measured and controlled as part of a continuous or batch production process.
A variety of product types are offered to meet your application needs, including:
Signal
Interface
4-32
Connectivity
Signal Conditioners
Width
Description Input Ratings Output Ratings Power Cat. No.
(mm)
Current/Voltage
Passive isolator, 1 channel 6.0 0(4)...20 mA 0(4)...20 mA ILP 4 931H-A1A1N-IP
Active converter, 3 way 6.1 0...20 mA, 4…20 mA, 0…10V DC 0...20 mA, 4…20 mA, 0…10V DC AUX 931H-C2C2D-DC
Active converter, 3 way 17.5 0(4)...20 mA 0(4)...20 mA AUX 931S-A1A1N-DC
Passive isolator, 2 channel 17.5 0(4)...20 mA 0(4)...20 mA ILP 4 931S-A1A1N-IP2
Active isolator 12.5 4...20 mA 4...20 mA AUX 931S-A2A2N-DC
Passive isolator, splitter 17.5 4...20 mA (2x) 4...20 mA OLP 5 931S-A2A5N-OP
Passive converter 17.5 0...20 mA, 4…20 mA, 0…5V DC, 0…10V DC 4...20 mA OLP 5 931S-C1A2D-OP
Active converter, 3 way 12.5 ±0.1 mA…±100 mA 3, ±20 mV…±200V DC 3 0...±20 mA, 0…+10V DC AUX 1 931S-C4C5D-BC
Temperature – RTD/Thermocouple
Active converter, PT100/RTD 6.0 PT100, 2 or 3 conds (0...200 °C) 4...20 mA OLP 5 931H-P2A2N-OP
Pt100, Ni100 2, 3 or 4 conds;
Active converter, 3 way, RTD 17.5 0...20 mA, 4…20 mA, 0…10V DC AUX 931S-P1C2D-DC
Pot.: 0...100 kΩ; Res.: 0...4.5 kΩ
0...20 mA, 4…20mA, 0…5V DC,
Thermocouple, Type J 6.1 Type J (0…700 °C) AUX 931H-T1C1D-DC
0…10V DC
0...20 mA, 4…20 mA, 0…5V DC,
Thermocouple, Type K 6.1 Type K, (0…1000 °C) AUX 931H-T2C1D-DC
0…10V DC
Universal thermocouple, 3 way 17.5 Type K, J, T, E, N, R, S, B (-200…+1820 °C) 0...20 mA, 4…20 mA, 0…10V DC AUX 931S-T9C2D-DC
Line Monitoring
Passive converter, monitoring 22.5 0…1 A or 0…5 A or 0…10 A (AC) 4...20 mA OLP 5 931S-A3A2D-OP
Active converter, monitoring 22.5 0…1 A or 0…5 A or 0…10 A (AC) 0...20 mA, 4…20 mA, 0…10V DC AUX 931S-A3C2D-DC
Application Specific
-500 mV...+500 mV 0...20 mA, 4…20 mA, 20…0 mA,
Bridge converter, 3 way 17.5 (Excitation = +10V DC, +5V DC or 20…4 mA, 0…5V DC, 0….10V DC, AUX 931S-B1C6D-DC
4.8...10.2V DC adjustable) 5…0V DC, 10…0V DC
Frequency converter, 3 way 12.5 2 or 3 wire PNP/NPN, NAMUR initiator, push-pull step 0...20 mA, 4…20 mA, 0…10V DC AUX 931S-F1C2D-DC
0...20 mA, 4…20 mA,
Active isolator, 3 way, Hart 6.1 4...20 mA (HART) AUX 931H-A2C2D-DCHart
0…10V DC (HART)
Universal
Current/Voltage: -10…20 mA; -5…10V DC/ -10…20 mA;
-5…10V / -100…200 mV;
Active converter, universal 12.5 4…20 mA OLP 5 931U-C9A2C-OP 6
TC: B, C, E, J, K, L, N, R, S, T, W3, W5 (-200…+2300 °C);
RTD: Pt100/200, Ni100, Cu100 2/3/4 cond. (-200…+850 °C)
Current/Voltage: -20…50 mA; -200…500 mV, -20…50V DC;
TC: B, E, J, K, L, N, R, S, T;
RTD: PT100, PT1000, Ni100, Ni1000, Cu10, Cu25, Cu50, Cu100
0…20 mA, -10…10 V DC
Active converter, 3 way, universal 45.0 2/3/4 cond; AUX 2 931U-C9C7C-BC 6
(programmable); 2 relays
Pot: 100 Ω…100 kΩ;
Res.: 10 Ω…5 kΩ
Freq.: 2 Hz…100 kHz
Programming cable NA NA NA NA 931U-CABLE
Accessories
Endbarrier 1.5 NA NA NA 931H-EB1
1
22…230V AC/DC 3
These ranges are scalable 5
Output Loop Powered 7
All non-marked AUX are 24V DC
2
18…264V AC/DC 4
Input Loop Powered 6
Software Programmable
For more information on our complete family of signal interface products, please visit:
http://ab.rockwellautomation.com/Signal-Interface 4-33
Signal Interface
Intrinsic Safety Modules
Connectivity
937 Z/T/C
• For analog and digital signals in hazardous locations
• Simple maintenance with integrated diagnostics and
quick change of modules during ongoing operation
• Comprehensive standards compliance, including up
to SIL3 compliance for easy and reliable planning
and documentation
• Horizontal or vertical mounting with no reduction in
operational ratings
• Power Rail for drastically reduced wiring, collective error
messaging, efficient troubleshooting and installation
Bulletin 937 Intrinsic Safety Modules connect intrinsically safe rated equipment – such as transmitters,
solenoids, proximity sensors and encapsulated assemblies – with control systems.
4-34
Connectivity
Isolated/Converter Barriers
Module Type Signal Type Device Power Channels Signal Splitter Width Cat. No.
Digital input, 1-channel Yes 937TH-DISTS-DC1
Transistor output 2-channel No 937TH-DISAT-DC2
24V DC 12.5 mm
1-channel Yes 937TH-DISRS-DC1
Switch 2-channel No 937TH-DISAR-DC2
amplifier 1-channel Yes 937TS-DISRS-KD1
Digital input,
115V AC
Relay output 2-channel No 937TS-DISAR-KD2
20 mm
1-channel Yes 937TS-DISRS-KF1
230V AC
2-channel No 937TS-DISAR-KF2
Solenoid driver Digital output Input loop powered 1-channel No 12.5 mm 937TH-DOSND-IP1
1-channel No 12.5 mm 937TH-AITXP-DC1
SMART transmitter supply Analog input 1-channel Yes 12.5 mm 937TH-AITXS-DC1
2-channel No 20 mm 937TS-AITXP-DC2
Temperature repeater Analog input No 12.5 mm 937TH-AIRRP-DC1
SMART current driver Analog output No 12.5 mm 937TH-AOSCD-DC1
24V DC
Universal temp converter Analog input 20 mm 937CS-AITMP-DC1 1
Transmitter supply converter Analog input 937CU-AITXF-DC1
1-channel
HART loop converter Analog input 937CU-AIHLP-DC1
–
Strain gauge converter Analog input 40 mm 937CU-AISTR-DC1
Digital input 937CU-DIFRQ-DC1
Frequency converter
Digital input 20-90V DC/48-253 V AC 937CU-DIFRQ-BC1
1
Configured via Field Device Tool (FDT) software such as Rockwell Software FactoryTalk AssetCentre or PACTware.
Zener Barriers
Signal Type Max Resistance Other Functionality Channels Width Cat. No.
646 Ohm – 2-channel 937ZH-DPAN-2
327 Ohm – 1-channel 937ZH-DPBN-1
Positive polarity DC 36 + 0.9V Ohm Diode return 2-channel 12.5 mm 937ZH-DPCD-2
327 Ohm – 2-channel 937ZH-DPBN-2
250 Ohm Diode return, high power 2-channel 937ZH-DPDP-2
Accessories
Power rail feed module Power feed module for power rail system Width: 20 mm 937A-PSFD
Power rail 0.8 meter Power rail with cover and 2 end caps Length: 0.8 M 937A-PR08
Power rail 2 meter Power rail with cover and 2 end caps Length: 2 M 937A-PR20
Power rail end caps Power rail end caps – 937A-PREC
USB interface cable USB interface programming cable – 937A-USBA
Cold junction compensation connector Cold junction compensation for 937CS-AITMP-DC1 (thermocouples) – 937A-TCJC
For more information on our complete family of signal interface products, please visit:
http://ab.rockwellautomation.com/Signal-Interface 4-35
Connection Systems
Non-network Connectivity Solutions
Connectivity
Allen-Bradley® passive connectivity components make up a complete plug & play solution that simplifies and
consolidates wiring, while providing secure connections for proximity sensors, limit switches, photoelectric sensors,
and other field devices.
M23 Patchcord
Micro800™ Controller
898D DC Micro
0 1 2 3
4 5 6 7
8 9 10 11
M23 Receptacle Distribution Box
12 13
889D DC Micro
Patchcord
Micro 830
DC Micro Receptacle
1606 Power Supply
889D DC Micro
Patchcord
42JT VisiSight™
42EF RightSight™
889D DC Micro
Patchcord 898P Pico 889P Pico to
Distribution Box Micro Patchcords
898D DC Micro
Distribution Box with
Mini-Plus Connector
Connection
Systems
4-36
Connectivity
Non-network Connectivity is ideal for compact
machines, cost-sensitive applications or those A complete connectivity solution, including:
where minimal diagnostics are required. • Cordsets (connector at one end, leads on the
other)
• Patchcords (connectors at each end)
871TM Proximity Sensor
• Field-attachable connectors
• Panel-mount receptacles
x x xx x xxxxx
00-000-000
xxxxx x x x x x
• Distribution boxes • Splitters and tees
• V- and Y-cables • Raw cable spools
872C WorldProx™
Connectivity Styles
xx x x x xxxxx
00-000-000
xxxxx x x x x x
• DC micro (M12) • Pico
• AC micro (1/2 in.) • Mini Plus
• Mini (7/8 in.) • EAC micro
879D Micro • M23 • DIN Valve
Y-Cable
For more information on our complete family of connection device products, please visit:
http://ab.rockwellautomation.com/Connection-Devices 4-37
Connection Systems
Connectivity
Product Selection
Cordsets
Female (Sensor End) Cable
Connector Style Wire Color Assembly Rating Length [m (ft)] Cat. No. 1, 3
4-pin straight 1 Brown 3 Blue 889D-F4AC-2
4-pin right angle 2 White 4 Black 889D-R4AC-2
22 AWG
3 Blue 250V, 4 A
1 Brown
5-pin straight 4 Black 889D-F5AC-2
2 White 2 (6.56)
5 Grey
1 White 5 Grey
24 AWG,
2 Brown 6 Pink
8-pin straight 30V AC/36V DC, 889D-F8AB-2 2
3 Green 7 Blue
1.5 A
4 Yellow 8 Red
Patchcords
Female (Sensor End) Male (I/O End) Cable
Connector Style Connector Style Assembly Rating Length [m (ft)] Cat. No. 1
4-pin straight 889D-F4ACDM-2
4-pin straight
4-pin right angle 889D-F4ACDE-2
4-pin straight 22 AWG 889D-R4ACDM-2
4-pin right angle 2 (6.56)
4-pin right angle 250V, 4 A 889D-R4ACDE-2
5-pin straight 5-pin straight 889D-F5ACDM-2
8-pin straight 8-pin straight 889D-F8ABDM-2 2
1
Replace the 2 after the dash with 1, 5, or 10 for additional lengths in meters.
2
The 8-pin cordset is for Safety devices. To order with a red PVC jacket, replace the A in the catalog number with an N. For example, 889D-F8NB-2 or 889D-F8NBDM-2.
3
To order with black PVC jacket, replace the A in the catalog
number with a B. For example, 889D-F4BC-2.
Connection Systems
4-38
Product Selection
Cordsets
Cable
Female Connector Style Wire Color Wire Rating Length [m (ft)] Cat. No. 1
1 Green (GND) Braided 22 AWG
3-pin straight 3 Red/White Tr. 889R-F3ECA-2
2 Red/Black Tr. 250V, 4 A
1 Green (GND)
3-pin straight 3 Red/White Tr. 889R-F3AEA-2
2 Red/Black Tr.
1 Red/Black Tr. 3 Red
4-pin straight 889R-F4AEA-2
2 Red/White Tr. 4 Green (GND)
1 Green (GND) 18 AWG
3-pin right angle 3 Red/White Tr. 889R-R3AEA-2
2 Red/Black Tr. 250V
2 (6.5)
1 Red/Black Tr. 3 Red 4A
4-pin right angle 889R-R4AEA-2
2 Red/White Tr. 4 Green (GND)
1 Red/White Tr.
4 Red/Yellow Tr.
5-pin straight 2 Red 889R-F5AEA-2
5 Red/Black Tr.
3 Green
1 Red/White Tr. 4 Red/Yellow Tr. Braided 22 AWG
6-pin straight 2 Red 5 Red/Black Tr. 250V 889R-F6ECA-2
3 Green 6 Red/Blue Tr. 4A
Patchcords
Cable
Female (Sensor End) Male (I/O End)
Connector Style Connector Style Assembly Rating Length [m (ft)] Cat. No.
3-pin straight 3-pin straight 18 AWG, 250V, 4 A 2 (6.5) 889R-F3AERM-2
1
Replace the 2 after the dash with 1, 5, or 10 for additional lengths in meters.
For more information on our complete family of connection device products, please visit:
http://ab.rockwellautomation.com/Connection-Devices 4-39
Connection Systems
Connectivity
Mini Cordsets
889N
• 3-, 4-, and 5-pin connectors
• Straight or right angle versions
• Heavy duty STOOW 16 AWG cable
• Oil-resistant yellow PVC jacket
Product Selection
Cordsets
Cat. No. 1
Female Connector Style Wire Rating Length [m (ft)] IEC US
3-pin straight 16 AWG, 600V, 13 A 1.8 (6) – 889N-F3AFC-6F
4-pin straight 16 AWG, 600V, 10 A 1.8 (6) 889N-F4AF-6F 889N-F4AFC-6F
5-pin straight 16 AWG, 600V, 8 A 1.8 (6) 889N-F5AF-6F 889N-F5AFC-6F
3-pin right angle 16 AWG, 600V, 13 A 1.8 (6) – 889N-R3AFC-6F
4-pin right angle 16 AWG, 600V, 10 A 1.8 (6) 889N-R4AF-6F 889N-R4AFC-6F
5-pin right angle 16 AWG, 600V, 8 A 1.8 (6) 889N-R5AF-6F 889N-R5AFC-6F
1
Replace the 6F after the dash with 12F or 20F for additional lengths in feet.
Color Code
3-pin 4-pin 5-pin
1 White
1 Green
1 Black
2 Red
Need Help?
2 White The Rockwell Automation Support Center
US 2 Black 3 Green
3 Red is your 24/7 support for the answers you
3 White 4 Orange
4 Green need now.
5 Black
1 Black www.rockwellautomation.com/
1 Black support/overview.page
2 Blue
2 Blue
IEC – 3 Orange
3 Brown
4 Brown
4 White
5 White
Connection Systems
4-40
Product Selection
Cordsets
Female (Sensor End) Cable
Connector Style Wire Color Wire Rating Length [m (ft)] Cat. No. 1
3-pin straight 1 Brown 2 (6.5) 889P-F3AB-2
3 Blue
3-pin right angle 4 Black 2 (6.5) 889P-R3AB-2
24 AWG
1 Brown 60V AC/75V DC
2 White 4A
4-pin straight 2 (6.5) 889P-F4AB-2
3 Blue
4 Black
1
Replace the 2 after the dash with 5 or 10 for additional lengths in meters.
Patchcords
Female (Sensor End) Male Connector (I/O End) Cable
Connector Style Connector Style Wire Rating Length [m (ft)] Cat. No. 2
24 AWG
3-pin straight 3-pin straight 60V AC/75V DC 1 (3.3) 889P-F3ABPM-1
4A
2
Replace the 1 after the dash with 2, 5, or 10 for additional lengths in meters.
For more information on our complete family of connection device products, please visit:
http://ab.rockwellautomation.com/Connection-Devices 4-41
Connection Systems
Connectivity
Product Selection
Operating Voltage/
Style No. of Connections Illuminated Supply Current Cable Length [m (ft)] Cat. No.
5 (16.4) 898D-P54PT-B5
4
10 (32.8) 898D-P54PT-B10
10…30V DC
DC Micro 2 A max./port
10 A max. total 5 (16.4) 898D-P58PT-B5
8
PNP LED 10 (32.8) 898D-P58PT-B10
4 10…30V DC 898P-P34PT-B5
Pico 2 A max./port 5 (16.4)
8 6 A max. total 898P-P38PT-B5
Connection Systems
4-42
Product Selection
Screw Terminal
Jacket Cable Diameter
Description Type Connector Style [mm (in.)] Wire Rating Cat. No.
4.0…6.0 (0.16…0.24) 871A-TS4-D
IDC Connector
Jacket Cable Diameter
Description Type Connector Style [mm (in.)] Wire Rating Cat. No.
Female 889D-F4DC-H
DC Micro 4-pin straight 4.0…5.1 (0.16…0.20) 32V, 4 A
Male 889D-M4DC-H
Female 889P-F3DC-H
Pico 3-pin straight 4.0…5.1 (0.16…0.20) 32V, 3 A
Male 889P-M3DC-H
For more information on our complete family of connection device products, please visit:
http://ab.rockwellautomation.com/Connection-Devices 4-43
Connection Systems
Connectivity
Product Selection
DC Micro Style
Type Wire Color Wire Rating Length [m (ft)] Panel Mount Thread Size Cat. No.
AC Micro Style
Connector Style Wire Color Wire Rating Length [m (ft)] Panel Mount Thread Size Cat. No.
Connection Systems
4-44
Product Selection
Mini Style (US Color Code)
Connector Style Wire Color Wire Rating Length [m (ft)] Panel Mount Thread Size Cat. No.
Pico Style
Connector Style Wire Color Wire Rating Length [m (ft)] Panel Mount Thread Size Cat. No.
For more information on our complete family of connection device products, please visit:
http://ab.rockwellautomation.com/Connection-Devices 4-45
Safety Connection Systems
Safety Connectivity
Connectivity
Allen-Bradley safety connection systems offer a complete wiring solution dedicated to machine safety.
Enclosure SensaGuard™
Guardmaster
Safety Relay
Safety T-Port
5-Pin Patchcord
889D DC Micro Cordset
M23 Home
Run Cable 898D Safety Distribution Box
1606
Power
Supply
Safety Shorting Plugs
889D DC Micro
Patchcord
PLC
DC Micro Patchcord
4-Pin
Female Receptacle
Tongue
Compact GuardLogix® 5380 Interlock Switch
SensaGuard
™ DC Micro Patchcord
4-46
Components
Safety T-Port • Safety-wired GuardLink Enabled Taps
• Safety-wired distribution boxes
• Safety-wired shorting plugs
Safety Shorting
Plugs • Patchcords
• Receptacles
Connector Options
• DC Micro (M12)
• M23
Terminal Chamber
SensaGuard with QD Flexible and reliable connections for safety
• Interlock switches • SensaGuard
• Safety limit switches • E-Stops
• Cable pull switches • Safety relays
SensaGuard • Guard locking switches • Safety mats
Not Suitable For
• Pressure-sensitive safety edges
Notes
Emergency
Non-Contact Guard
Locking
Stop Switch • Designed to simplify the installation
Interlock
Switch Interlock of safety devices
Switch
• Reduced installation costs, simplified
expansion and troubleshooting,
increased modularity
• Single- or dual-channel options with
Safety Shorting Plugs or without enunciation
• Enunciation systems allow direct feedback
on individual systems in the system and
provide an auxiliary contact as input for
tower lights, audible alarms, PLC input
cards, etc.
• Shorting plugs must be installed in all
unused distribution box ports for the
system to operate
For more information on our complete family of safety connection device products, please visit:
http://ab.rockwellautomation.com/Connection-Devices 4-47
Safety Connection Systems
Connectivity
* Product selection for red patchcords can be found on page 4-38. Safety
Connection Systems
4-48
Connectivity
898D & 898R
Safety Wired T-Port
• T-Port/splitter designed for use with dual-channel
safety devices with four-pin DC micro connector
• For use in Cat 2 or 3 systems per EN 954-1
• SensaGuard™ units may be wired in series maintaining a
Cat 4/SIL3 rating
Safety Wired Shorting Plug
• Shorting plug designed for use with safety-wired
distribution boxes
• Ratcheting coupling nut on four-pin models for
vibration resistance
For more information on our complete family of safety connection device products, please visit:
http://ab.rockwellautomation.com/Connection-Devices 4-49
Network Media
Industrial Ethernet Connectivity
Connectivity
We offer a complete portfolio of industrial-grade Ethernet physical media specifically designed for
use in harsh environments.
RJ45 to
RJ45-600V M12D Code Ethernet
1783 Stratix® Switch Patchcords
Ethernet
PowerFlex®
1607-XT
POWER SUPPLY
Network
Media
4-50
For more information on our complete family of network media products, please visit:
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Network Media
Ethernet Media Cable Spools
Connectivity
1585
• Four- and eight-conductor styles
• 24 AWG conductors, Cat 5e
• Twisted pairs maintain signal balance through cable to
provide high noise immunity without need for shield
• Designed to ODVA EtherNet/IP™ specifications and ISO
IEC 24702, IEC 61918
• Suitable in noise environments M3 I3 C3 E3
• Robotic cables are flex rated, rated to 10 million cycles
Product Selection
Cable Spools
No. of Nominal Outer
Cable Type Conductors Diameter Jacket Color Color Code Cable Rating Cat. No. 1
Network
Media
4-52
Connectivity
Cordsets & Patchcords
1585D
• Industrial-grade overmolded IP67 cable
• Flex-rated to 10 million cycles
• Single-ended cordsets can be custom terminated with
one of several field-attachable connectors
• Designed to ODVA EtherNet/IP specifications and ISO
IEC 24702, IEC 61918
• Twisted pairs provide high noise immunity
• Suitable for noise environments M3 I3 C3 E3
• Cat 5e
Product Selection
M12 D Code Cordsets
Cable Style First End Connector Second End Connector Cat. No. 1
TPE, high flex, unshielded 1585D-M4TB-2
PUR, foil and braided shield, high flex, halogen free Male M12 D-code, straight Flying leads 1585D-M4UB-2
PVC, 600V rated, foil shield 1585D-M4HB-2
For more information on our complete family of network media products, please visit:
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Network Media
Ethernet RJ45 Cordsets & Patchcords
Connectivity
1585J
• PVC riser and flex-rated TPE and PUR cables for
various applications
• Rugged strain relief and hitch mechanism to maintain
network integrity
• Suitable environments M3 I3 C3 E3
• Unshielded, #24 AWG
• Flex rated to 10 million cycles
• Cat 5e
Product Selection
RJ45 Cordsets
No. of Conductors Jacket Material Shielding Cat. No. 1
4 Teal high-flex TPE 1585J-M4TB-2
8 Teal high-flex TPE Unshielded twisted pair 1585J-M8TB-2
8 Teal riser PVC 1585J-M8PB-2
8 Teal riser PVC 1585J-M8CB-2
4 Teal high-flex PUR Foil and braided shield 1585J-M4UB-2
8 Teal high-flex PUR 1585J-M8UB-2
8 Teal 600V PVC Foil shield 1585J-M8HB-2
RJ45 Patchcords
No. of
Conductors Jacket Material Cable Type Cable Rating Cat. No. 1
4 Teal high-flex, TPE Weld splatter, sun light and oil resistant; UL CMG, CMX; cUL CMG; 1585J-M4TBJM-2
Teal high-flex, TPE Unshielded twisted pair Standard TIA 568-B, flex rated 1585J-M8TBJM-2
8
Teal riser, PVC UL CMR; cUL CMG; Standard TIA 568-B 1585J-M8PBJM-2
4 Teal high-flex, PUR C(ETL)US TYPE CMX; TIA 568-B, flex-rated, halogen-free 1585J-M4UBJM-2
Teal riser, PVC Braid over foil shield UL CMR; CUR CMG, TIA B 1585J-M8CBJM-2
Teal high-flex, PUR C(ETL)US TYPE CMX; TIA 568-B, flex-rated, halogen-free 1585J-M8UBJM-2
8
(UL) CMX, CMR; c(UL) CMG; (UL) PLTC or AWM 2570 80 °C 600V;
Teal 600V, PVC Foil shield 1585J-M8HBJM-2
TIA-568-B
1
Replace 2 (2 m) with 1 (1 m), 5 (5 m), or 10 (10 m) for additional standard cable lengths. Other standard and build-to-order lengths are available. Contact your local
Rockwell Automation sales office or Allen-Bradley distributor for details.
Network
Media
4-54
Connectivity
1585D, 1585A, & 1585J
• Field-installable accessories for easy
cabling modification
• For use with raw cable or single-ended cordsets
• M12 and RJ45 styles
• M12 to RJ45 adapter for bulkhead installation
Product Selection
M12 Insulation Displacement Connector
Cable Diameter
No. of Pins Connector Material [mm (in.)] Wire Size Assembly Rating Connector Style Cat. No.
Description Material Insulation Material Contact Material Channel Bandwidth Cat. No.
RJ45 insulation
displacement connector Diecast zinc Plastic Gold-plated copper alloy Cat 6 1585J-M8CC-H
(IDC)
For more information on our complete family of network media products, please visit:
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Network Media
Gigabit Ethernet Connectivity
Connectivity
1585D/1585J
• Ethernet speeds of 1 Gigabit per second
• 360 degree shield for optimal signal performance
without system noise interference
• Cat 6, UL Listed. Conforms to ISO IEC 11801,
ANSI/TIA-1005, TIA-568-C.2.
• Flex-rated TPE cables for various applications.
• M12 feature X-code key alignment and are IP67 and
M3 I3 C3 E3 rated
• RJ45 features ideal 1p20 industrial applications
and M1 I1 C2 E2
In-Cabinet
RJ45 Ethernet Patchcords RJ45 IP20
RJ45 to RJ45:
• Stratix 5700
Com
• RJ45 - RJ45 1GB
IN2
Ref
IN1
• Foam Insert
• 1G RJ45 to RJ45
M12 X-code
M12 X-code
to RJ45
Bulkhead
Adaptor ArmorStratix™ 5700
Layer 3 Switch
1GB
GE-1 EIP MOD 1 5
On-Machine
EIP NET 2 6
SETUP 3 7
GE-1
PoE STATUS 4 8
IP67
GE-2
2 3
1 4
ALARM
1 2
ALARM 4 3 1 2
1. NO
2. NC
3. UNCONNECTED 2 6
4. UNCONNECTED
5. COMMON 4 3
CONSOLE 1. RD+ 3. RD-
• ArmorStratix 5700
2. TD + 4. TD-
1 2 MDI-X
M12 X-code
4 3
1. RTS 4. RXD
2. CTS 5. GND
3. TXD 3 7
POWER
Ethernet Patchcords
DC_B 3 1
1.DC_B+ 3.DC_A-
2.DC_A+ 4.DC_B- 4 8
PoE
Layer 2 Switch
Network
Media
4-56
Connectivity
RJ45 Gigabit Cordset
Shielding Connector Style Cable Type Cable Length Cat. No. 1
Foil and braided shield Straight male 8-conductor, teal high-flex TPE 2 m (6.56 ft) 1585J-M8TG-2
Foil and braided shield Right angle male 8-conductor, teal high-flex TPE 2 m (6.56 ft) 1585J-E8TG-2
Foil and braided shield RJ45 straight male 8-conductor (4 pair), teal high-flex TPE 2 m (6.56 ft) 1585J-M8TGJM-2
RJ45 straight male to right
Foil and braided shield 8-conductor (4 pair), teal high-flex TPE 2 m (6.56 ft) 1585J-M8TGJE-2
angle male
RJ45 right angle male to
Foil and braided shield 8-conductor (4 pair), teal high-flex TPE 2 m (6.56 ft) 1585J-E8TGJE-2
right angle male
Replace 2 (6.56 ft) with 5 (16.4 ft) or 10 m (32.8 ft) for additional standard cable lengths.
1
Replace 1 with 2 m (6.56 ft), 3 m (9.84 ft), 4 m (13.1 ft), 5 m (16.4 ft), 10 m (32.8 ft),
2
15 m (49.5 ft), 20 m (65.6 ft), 30 m (98.42 ft), or 40 m (131.23 ft) for additional standard cable lengths.
Accessories
Description Cat. No.
Female M12 X-code receptacle to RJ45 female adaptor right angle 1585A-DD8JD
For more information on our complete family of network media products, please visit:
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Additional Connectivity Products
DeviceNet Media
Connectivity
4-58
Table of Contents
GuardLink Technology........................................................................ 5-2
Presence Sensing Safety Devices
GuardShield 450LB POC Type 4 Safety Light Curtain........................................................ 5-4
GuardShield 450LE POC Type 4 Safety Light Curtain........................................................ 5-6
GuardShield 440L POC Type 4 Safety Light Curtain.......................................................... 5-8
Micro 400 POC Type 4 Safety Light Curtain 445L........................................................... 5-10
GuardShield PAC Type 4 & Safe 4/Micro 400 Safety Light Curtain 440L & 445L ............. 5-12
SafeZone Safety Scanners ............................................................................................ 5-14
SC300 Safety Sensor..................................................................................................... 5-16
Safety Mat System........................................................................................................ 5-18
Interlock Switches
SensaGuard Non-Contact Switches............................................................................... 5-20
Magnetically Coded Non-Contact Switches................................................................... 5-22
Tongue Interlock Switches............................................................................................ 5-24
440G-LZ Guard Locking Switches.................................................................................. 5-28
TLS-Z GD2 Guard Locking Switches............................................................................... 5-30
TLS-GD2 Guard Locking Switches.................................................................................. 5-32
Trapped Key Switches................................................................................................... 5-34
Access Control
Guardmaster Multifunctional Access Box...................................................................... 5-36
Safety Relays
Software-Configurable Relay........................................................................................ 5-38
Guardmaster Safety Relays (GSR Family)....................................................................... 5-40
Single and Specialty Function Safety Relays (MSR Family)............................................ 5-42
5-1
GuardLink Technology
GuardLink™ Technology
Safety
GuardLink is a safety-based communications protocol that links safety to The Connected Enterprise. Allen-Bradley®
Guardmaster® smart safety devices featuring GuardLink technology deliver information, advanced functionality and
flexibility, while enhancing safety and increasing efficiency machine- and plant-wide. GuardLink enabled devices
offer advanced features and diagnostics that can only be accessed through a GuardLink connection tap.
5-2
Safety
• Acts as the adaptor for safety input devices to connect • Supports implementations of two safety circuits −
to GuardLink GuardLink technology − Electromechanical Safety Switch
(EMSS) or Output Safety Switching Device (OSSD) devices
• Provides device ___location and status to GuardLink GSR
• Local controls to select and configure the safety
Relay (DG) technology related function
• Two bright indicators for device and link –– Function selection
communication status –– Single input with optional time delay
–– Dual input with optional time delay
• Compact 40 mm housing fits on standard
aluminum profiles –– Dual input with time delay on 1 input
–– Device reset
• TÜV Approved PLe, SIL 3, Cat 4 Rated • Configurable multipurpose terminals
• IP65/IP67 environmental rating • Safety input, safety output, safety and standard signals
• Relay outputs to switch higher loads
• Connectivity to network interface via optical link
• Support of Single Wire Safety (SWS) to cascade multiple
safety relays
• Add-on profile for Studio 5000® Logix Designer software
provides access to relay and GuardLink device data
Product Selection
Description Catalog Number
Safety Relay, Ethernet Ethernet Gateway 440R-ENETR
Gateway and cable to the Guardmaster Safety Relay Dual GuardLink Master 440R-DG2R2T
first GuardLink enabled tap Replace * in order number with 2, 5, 10, 15, 20 or 30 for required cable length in Meters 889D-F4NE-*
5-pin GuardLink Enabled Tap for use with 5-pin Electronic Safety Input devices 400S-SF5D
GuardLink enabled taps 8-pin GuardLink Enabled Tap for use with 8-pin Electronic Safety Input devices 440S-SF8D
and cables to connect 5-pin GuardLink Enabled Tap for use with 5-pin Electromechanical Safety devices 440S-MF5D
between the taps 8-pin GuardLink Enabled Tap for use with 8-pin Electromechanical Safety devices (available September 2018) 440S-MF8D
Replace ** in order number with 0M3, 0M6, 1, 2, 5, 10, 15, 20 or 30 for cable length in Meters (0M3=300mm, 0M6=600mm) 889D-F4NEDM-**
Connection cables from the Replace *** in order number with 0M3, 0M6, 1, 2, 5 or 10 for cable length in Meters (0M3=300mm, 0M6=600mm) 889D-F5NCDM-***
GuardLink enabled taps to
the input devices Replace *** in order number with 0M3, 0M6, 1, 2, 5 or 10 for cable length in Meters (0M3=300mm, 0M6=600mm) 889D-F8NBDM-***
Terminator for last GuardLink Enabled Tap 898D-418U-DM2
Accessories GuardLink Enabled Tap Mounting Bracket - QTY 1 440S-GLTAPBRK1
GuardLink Enabled Tap Mounting Bracket - QTY 5 440S-GLTAPBRK5
For more information on our complete family of presence sensing safety device products, please visit:
http://ab.rockwellautomation.com/Safety 5-3
Presence Sensing Safety Devices
GuardShield™ POC Type 4
Safety
Overview
The GuardShield 450L-B Safety Light Curtain system features a patented technology which allows each transceiver
to be used as a transmitter or receiver via an innovative plug-in module. The functionality of a pair of 450L-B safety
light curtains can be selected by inserting a plug-in module into the bottom of each transceiver. This advanced
technology greatly reduces stock and provides a flexible, cost-effective safety solution.
Resolution for finger and hand detection, and full body intrusion
will also activate the safety function.
Presence
Sensing Devices
5-4
Safety
Light Curtain System: Order two identical transceivers/catalog numbers
Description Catalog Number 1
Transceiver with finger resolution. 14 mm (0.55 in.) resolution. Top and bottom mounting kit included 2 450L-B4FNxxxxYD
Transceiver with hand resolution. 30 mm (1.18 in.) resolution. Top and bottom mounting kit included 2 450L-B4HNxxxxYD
1
xxxx = 0150 … 1950 mm (0.5 … 6.4 ft) in increments of 150 mm (0.5 ft).
For example: “450L-B4FN0900YD” indicates an order for 900 mm finger detection light curtain system.
2
Optional side mounting bracket kit is available below.
Plug-in Modules: Order one transmitter and one receiver plug-in with the desired functionality for
one system – or – Order two universal plug-ins for one system. Each universal plug-in can be used as a
transmitter or a receiver.
Description Catalog Number
Transmitter plug-in, M12 5-pin 450L-APT-PW-5
Receiver plug-in, M12 5-pin, On/Off 450L-APR-ON-5
Transmitter plug-in, M12 8-pin 3
450L-APT-PW-8
Receiver plug-in, M12 8-pin, reset mode, EDM, scanning range 450L-APR-ED-8
Universal plug-in, M12 8-pin, reset mode, EDM, scanning range 4
450L-APU-UN-8
3
The 8-pin transmitter plug-in option allows two 8-pin cordsets to be used in one system.
4
Order two universal plug-ins for one system. Each universal plug-in can be used as a transmitter or a receiver.
For more information on our complete family of presence sensing safety device products, please visit:
http://ab.rockwellautomation.com/Safety 5-5
Presence Sensing Safety Devices
GuardShield™ POC Type 4
Safety
Overview
The GuardShield 450L-E Safety Light Curtain system is the enhanced version of the GuardShield 450L-B Safety Light
Curtain system. It offers a larger operating range and each stick has a integrated laser alignment feature which allows
a quick and more reliable installation. Functionalities like blanking, muting or cascading can be integrated. This
advanced modular technology greatly reduces stock and helps provide a flexible, cost-effective safety solution.
Hazard
Presence
Sensing Devices
5-6
Safety
Light Curtain System: Order two identical transceivers/catalog numbers
Description Catalog Number 1
Transceiver with finger resolution. 14 mm (0.55 in.) resolution. Top and bottom mounting kit included 2
450L-E4FLxxxxYD
Transceiver with hand resolution. 30 mm (1.18 in.) resolution. Top and bottom mounting kit included 2
450L-E4HLxxxxYD
1
xxxx = 0150 … 1950 mm (0.5 … 6.4 ft) in increments of 150 mm (0.5 ft).
For example: “450L-E4FL0900YD” indicates an order for 900 mm finger detection light curtain transceiver stick.
2
Optional side mounting bracket kit is available below.
Plug-in Modules: Order one transmitter and one receiver plug-in with the desired functionality for
one system – or – Order two universal plug-ins for one system. Each universal plug-in can be used as a
transmitter or a receiver.
Description Catalog Number
Transmitter plug-in, M12 5-pin 450L-APT-PW-5
Receiver plug-in, M12 5-pin, On/Off 450L-APR-ON-5
Transmitter plug-in, M12 8-pin 3
450L-APT-PW-8
Receiver plug-in, M12 8-pin, reset mode, EDM, scanning range 450L-APR-ED-8
Receiver plug-in, M12 5-pin, blanking 450L-APR-BL-5
Receiver plug-in, M12 8-pin, muting, blanking, reset mode, EDM, scanning range 450L-APR-MU-8
Cascading plug-in, M12 8-pin, serial connection of light curtain sticks 450L-APC-IO-8
Universal plug-in, M12 8-pin, reset mode, EDM, scanning range 4
450L-APU-UN-8
3
The 8-pin transmitter plug-in option allows two 8-pin cordsets to be used in one system.
4
Order two universal plug-ins for one system. Each universal plug-in can be used as a transmitter or a receiver.
For more information on our complete family of presence sensing safety device products, please visit:
http://ab.rockwellautomation.com/Safety 5-7
Presence Sensing Safety Devices
GuardShield™ POC Type 4 Safety
Safety
Light Curtain
440L
• Point of Operation Control (POC) for finger or
hand protection
• Heavy-duty IP65 housing
• Wide operating range 0.3…16 m (0.98…52.49 ft)
• Dip switch selectable functions: blanking (including
teach-in), beam coding, EDM (External Device
Monitoring), and start mode
• Available options: cascading, integrated laser
alignment, ArmorBlock® Guard I/O™ connectivity
Hand or finger
protection resolution
Comfortable teach-in
Presence
Sensing Devices
5-8
Safety
GuardShield POC Type 4
Cat. No. 1
Safety Output 2 OSSDs (max. 0.5 A) Horizontal shock mount kit 440L-AF6121
For more information on our complete family of presence sensing safety device products, please visit:
http://ab.rockwellautomation.com/Safety 5-9
Presence Sensing Safety Devices
Micro 400 POC Type 4 Safety
Safety
Light Curtain
445L
• Point of Operation Control (POC) for finger
or hand protection
• Slim housing
• Economical three-box system
• Requires MSR41 or MSR42 controller
• Light duty (IP54)
• No dead zone
• TÜV Certified
LED indicators
Presence
Sensing Devices
5-10
Safety
Micro 400 POC Type 4
Cat. No. 1
1
Models are available in protective heights from 50…1200 mm (2.0…47.2 in.) in 50 mm increments. To order, replace the xxxx in the catalog number with
the protective height in mm. For example, to order 600 mm height, replace the xxxx with 0600 (445L-P4C0600FP), or for 1200 mm height, replace xxxx with
1200 (445L-P4C1200FP).
2
Not all protective heights.
Cross Section 15 x 20 mm (0.59 x 0.79 in.) Adjustable flat mounting kit 445L-AF6149
For more information on our complete family of presence sensing safety device products, please visit:
http://ab.rockwellautomation.com/Safety 5-11
Presence Sensing Safety Devices
Safety
Typical Application
Laser alignment system
Simple connection
Presence
Sensing Devices
5-12
Safety
GuardShield PAC Type 4 & Safe 4/Micro 400
Cat. No.
Description 2-Beam 3-Beam 4-Beam
PAC 440L‐P4A2500YD 440L‐P4A3400YD –
GuardShield Type 4 PAC with Laser 440L‐P4AL2500YD 440L‐P4AL3400YD –
PAC ArmorBlock® with Laser 440L‐P4AL3400YA 440L‐P4AL3400YA –
PAC (short working range) 445L‐103002‐0048 445L‐103002‐0003 445L‐103002‐0007
Safe 4
PAC (long working range) 445L‐P4S2500YD 445L‐P4S3400YD 445L‐P4S4120YD
Micro 400 PAC 445L‐110492‐0002 445L‐110492‐0004 445L‐110492‐0006
Specifications
GuardShield Type 4 PAC Safe 4 PAC Micro 400 PAC
Profile Cross Section 40 x 50 (1.57 x 1.97 in.) 30 x 40 (1.18 x 1.57 in.) 15 x 20 (0.59 x 0.79 in.)
0…18 m (0…59.05 ft)
Working Range 0.3…16 m (0.98…52.5 ft) 0…5 m (0…16.4 ft)
5…30 m (16.4…98.4 ft)
Enclosure Type Rating IP65 IP65 IP54
Integrated Laser Alignment Optional Standard –
5-pin ArmorBlock Optional Standard –
Integrated Controller Yes Yes MSR41/MSR42
Beam Coding Yes No No
EDM Yes No Yes
Configuration Dip switch No MSR42 wiring or software
Safety Type 4 (IEC 61496-1, -2); PLe Cat 4 (ISO 13849-1); SIL cl3 (IEC 62061)
Aux. Output (Non-safety) 1 PNP, 0.5 A max. No 2 PNP, 0.2 A max.
Operating Temperature [C (F)] -10…+55 ° (14…131 °) 0…55 ° (32…131 °) 0…55 ° (32…131 °)
For more information on our complete family of presence sensing safety device products, please visit:
http://ab.rockwellautomation.com/Safety 5-13
Presence Sensing Safety Devices
SafeZone™ Safety Scanners
Safety
442L
• Single-zone, multi-zone, and mini versions
• Selectable resolutions of 30, 40, 50, 70, and 150 mm
• Horizontal or vertical mounting
• Stationary or mobile applications
• Class 1 laser (eye safe)
• Rugged IP65 housings
• Easy-to-use configuration wizard
• Seven-segment diagnostic display, rotatable by 180°
Presence
Sensing Devices
5-14
Safety
SafeZone Safety Scanners
Application Specific Safety Angular Scanning
Model Resolutions Outputs Auxiliary Outputs Range Safety Field Range Cat. No.
SafeZone Mini, 2 m 30, 40, 50 and 70 mm 2 PNP 2 (configurable) 270° 2m 442L-SFZNMN
SafeZone Mini, 3 m 30, 40, 50, 70 and 150 mm 2 PNP 2 (configurable) 270° 3m 442L-SFZNMN3
SafeZone Single-zone 30, 40, 50, 70 and 150 mm 2 PNP 1 190° 4m 442L-SFZNSZ
SafeZone Multi-zone 30, 40, 50, 70 and 150 mm 2 PNP 1 190° 5m 442L-SFZNMZ
Prewired I/O connector cable, 20 m 442L-CSFZNMZ-20 Mounting bracket 1 for direct mounting 442L-AMBSZMN1
Mounting bracket 2 for optical cover protection 442L-AMBSZMN2
Mini Scanner Mounting bracket 3 longitudinal and cross wise
442L-AMBSZMN3 1
adjustment possible
Description Cat. No.
Mounting bracket 4 back plane mounting with kits
M12 shielded 8 conductor cable cordset 2.5 m, 442L-AMBSZMN4 2
442L-ACABL2 2 and 3
required for SFZNMN
1
Requires bracket 1 or 2
M12 shielded 8 conductor cable cordset 10 m,
442L-ACABL10 2
Required bracket 1 or 2 and 3
required for SFZNMN
USB programming cable, 2 m or 10 m, required
442L-ACUSB-2
to program device
Accessories
Single-zone, Multi-zone, and Mini Scanner Description Cat. No.
Description Cat. No. Single-zone/Multi-zone scanner replacement
442L-SFZNMZW
front window
USB programming cable, 2 m or 10 m,
442L-ACUSB-2 Mini scanner replacement cover 442L-SZMNW
required to program device
For more information on our complete family of presence sensing safety device products, please visit:
http://ab.rockwellautomation.com/Safety 5-15
Presence Sensing Safety Devices
Safety
Cost-effective, Vision-based
Machine Guarding
The Allen-Bradley® Guardmaster SC300 is a compact hand
detection safety sensor system, which operates based
on image processing technology. The SC300 compares a
two-dimensional image against a passive pattern, i.e., the
background. Detection is based on an object of a certain
resolution blocking the sensor’s view of the pattern.
Presence
Sensing Devices
5-16
Safety
SC300 Safety Sensor
Description Cat. No.
Specifications
Standards EN 61496-1, EN 61508, EN ISO 13849-1
Cat 3 ISO 13849-1; Type 3 IEC 61496-1;
Safety Classification
SIL 2 IEC 61508, SIL cl2 IEC 62061; PLd ISO 13849-1
cULus Listed, TÜV Certified, CE Marked for all
Certifications
applicable directives
Power Supply 24V DC ± 20% Safety
Power Consumption 4 W (24V no load), 19 W (max. output load) Our innovative safety products and solutions
improve the functional operation of your
2 OSSD. 0.25 A, short-circuit protected, cross fault machinery while helping to increase personnel
Safety Outputs
monitored safety, efficiency and productivity.
Resolution 24 and 30 mm (based on tape kit used) http://ab.rockwellautomation.com/Safety
Operating Range 2.12 m (6.94 ft) max.
Sensing Area Up to 1.5 x 1.5 m (4.92 x 4.92 ft) 1
It is possible to synchronize two SC300 safety sensors to increase the maximum
1
For more information on our complete family of presence sensing safety device products, please visit:
http://ab.rockwellautomation.com/Safety 5-17
Presence Sensing Safety Devices
Safety
be combined into one safety mat system with the use of joining trim. Wire
___location
Non-conductive
compressible separator
Mat
activated Perimeter trim secures
When the mat is activated, the mats to floor
non-conductive compressible
separators (shown in red)
compress into their recess Cable underneath trim
Presence allowing the two plates to make
Sensing Devices contact giving all over sensitivity.
5-18
Safety
Safety Mats
Cat. No.
Mat Size [mm (in.)] Standard Perimeter Trim Kit Safety Mat
500 x 500 (19.7 x 19.7) 440F-T1010 440F-M1010BYNN
500 x 1500 (19.7 x 59.1) 440F-T1030 440F-M1030BYNN
750 x 1500 (29.5 x 59.1) 440F-T1530 440F-M1530BYNN
1000 x 1000 (39.4 x 39.4) 440F-T2020 440F-M2020BYNN
1000 x 1250 (39.4 x 49.2) 440F-T2025 440F-M2025BYNN
1000 x 1500 (39.4 x 59.1) 440F-T2030 440F-M2030BYNN
1000 x 1800 (39.4 x 70.9) 440F-T1836 440F-M2036BYNN
For more information on our complete family of presence sensing safety device products, please visit:
http://ab.rockwellautomation.com/Safety 5-19
Interlock Switches
SensaGuard™ Non-Contact Switches
Safety
440N
• PLe Cat 4 per ISO 13849-1 (safety performance is
maintained when connected in series)
• Type 4 interlocking device per ISO 14119 with low or
high coded RFID actuators
• Standard, magnetic hold, and integrated latch versions
• IP69K washdown rating
Interlock
Switches
5-20
Safety
SensaGuard Non-Contact Switches
Cat. No.
Cable Connector
Assured Sensing Margin Magnetic Actuator Code 6 inch Pigtail, 8-pin
Type Distance Indication Hold Type 3m 10 m Micro (M12) 1
18 mm plastic On: 15 mm (0.59 in.) Standard 440N-Z21S16A 440N-Z21S16B 440N-Z21S16H
barrel/18 mm – –
actuator Off: 25 mm (0.98 in.) Unique 440N-Z21U16A 440N-Z21U16B 440N-Z21U16H
18 mm plastic On: 25 mm (0.98 in.) Standard 440N-Z21S26A 440N-Z21S26B 440N-Z21S26H
barrel/30 mm – –
actuator Off: 35 mm (1.38 in.) Unique 440N-Z21U26A 440N-Z21U26B 440N-Z21U26H
18 mm stainless On: 10 mm (0.39 in.) Standard 440N-Z21S17A 440N-Z21S17B 440N-Z21S17H
steel barrel/18 mm – –
actuator Off: 20 mm (0.79 in.) Unique 440N-Z21U17A 440N-Z21U17B 440N-Z21U17H
Standard 440N-Z21SS2A 440N-Z21SS2B 440N-Z21SS2H
– –
Unique 440N-Z21US2A 440N-Z21US2B 440N-Z21US2H
Plastic
On: 15 mm (0.59 in.) Standard 440N-Z21SS2AN 440N-Z21SS2BN 440N-Z21SS2HN
rectangular/
Yes –
rectangular Unique 440N-Z21US2AN 440N-Z21US2BN 440N-Z21US2HN
Off: 35 mm (1.38 in.)
actuator
Standard 440N-Z21SS2AN9 440N-Z21SS2BN9 440N-Z21SS2HN9
Yes Yes (9 N)
Unique 440N-Z21US2AN9 440N-Z21US2BN9 440N-Z21US2HN9
Plastic housing On: Contact/latched Standard 440N-Z21SS3PA 440N-Z21SS3PB 440N-Z21SS3PH
Adjustable
with integrated –
20…60 N
latch Off: 35 mm (1.38 in.) Unique 440N-Z21SU3PA 440N-Z21SU3PB 440N-Z21SU3PH
1
For 5-pin Micro (M12) connector for connection to ArmorBlock Guard I/O, replace the H in the catalog letter with J.
For more information on our complete family of interlock switch products, please visit:
http://ab.rockwellautomation.com/Safety 5-21
Interlock Switches
Magnetically Coded
Safety
Non-Contact Switches
440N
• Non-contact actuation
• Magnetic coded sensing
• Small size
• Molded-in mounting brackets
• High tolerance to misalignment
• Type 4 interlocking device per ISO 14119 with
low coded actuators
Interlock
Switches
5-22
Safety
Magnetically Coded Non-Contact Switches
10 m cable 440N-Z2NRS1B
For more information on our complete family of interlock switch products, please visit:
http://ab.rockwellautomation.com/Safety 5-23
Interlock Switches
Safety
Description
75 x 31 x 52 mm 95 x 32 x 52 mm 75 x 25 x 29 mm 90.5 x 31 x 30.4 mm 116.5 x 38 x 40 mm
Dimensions [H x W x D]
(2.95 x 1.22 x 2.05 in.) (3.74 x 1.26 x 2.05 in.) (2.95 x 0.98 x 1.14 in.) (3.56 x 1.22 x 1.2 in.) (4.59 x 1.5 x 1.57 in.)
Plastic w/plastic or metal Plastic w/plastic or metal Plastic w/optional metal Plastic w/optional metal
Material Metal
head (GD2) head (GD2) alignment guide alignment guide
Standard, semi-flexible, & Standard, fully flexible, &
Actuator Options Standard & fully flexible Flat, 90°, & semi-flexible Flat, 90°, & semi-flexible
fully flexible extended flat
Four-contact models are available (Trojan 6).
1
Interlock
Switches
5-24
Safety
Trojan T15 & Trojan 5 Standard Plastic Switches
Cat. No.
Contact M20 Conduit
Connector
Type Safety Auxiliary Contact Action 2
Actuator Type M20 1/2 in. NPT Adaptor Micro (M12) 3
Standard 440K-T11303 440K-T11267 440K-T11307
2 N.C. – –
Fully flexible 440K-T11395 440K-T11273 440K-T11384
Trojan T15 standard
Standard 440K-T11305 440K-T11268 440K-T11386
1 N.C. 1 N.O. BBM
Fully flexible 440K-T11396 440K-T11276 440K-T11387
GD2 Standard 440K-T11463 440K-T11288 440K-T11389
2 N.C. – –
Trojan T15 GD2 Fully flexible 440K-T11397 440K-T11287 440K-T11390
(metal head) GD2 Standard 440K-T11398 440K-T11284 440K-T11392
1 N.C. 1 N.O. BBM
Fully flexible 440K-T11399 440K-T11283 440K-T11393
Standard 440K-T11090 440K-T11202 440K-T11205
Trojan 5 standard BBM Semi-flexible 440K-T11110 440K-T11203 440K-T11206
Fully flexible 440K-T11467 440K-T11204 440K-T11207
2 N.C. 1 N.O. GD2 standard 440K-T11336 440K-T11211 440K-T11366
Trojan 5 GD2
BBM Semi-flexible 440K-T11337 440K-T11212 440K-T11367
(metal head)
Fully flexible 440K-T11338 440K-T11213 440K-T11368
Trojan 5 30 N BBM Standard 440K-T11333 440K-T91024 440K-T11492
Make Before Break (MBB) contact versions are also available.
2
Trojan T15 uses a 4-pin connector and Trojan 5 uses a 6-pin connector.
3
Mechanical Life 1,000,000 operations Note: For additional information, see Safety Connection Systems (page 4-46).
For more information on our complete family of interlock switch products, please visit:
http://ab.rockwellautomation.com/Safety 5-25
Interlock Switches
Product Selection
Safety
Interlock
Switches
5-26
Safety
MT-GD2 Metal Body Switches
Cat. No.
Contact M20 Conduit Connector
Contact
Type Safety Auxiliary Action 1 Actuator Type M20 1/2 in. NPT Adaptor 12-pin (M23)
GD2 standard 440K-MT55074 440K-MT55022 440K-MT55095
3 N.C. 1 N.O.
Fully flexible 440K-MT55075 440K-MT55029 440K-MT55096
MT-GD2
GD2 standard 440K-MT55076 440K-MT55026 440K-MT55098
2 N.C. 2 N.O.
Fully flexible 440K-MT55077 440K-MT55087 440K-MT55099
BBM
GD2 standard 440K-MT55078 440K-MT55041 440K-MT55070
3 N.C. 1 N.O.
MT-GD2 Fully flexible 440K-MT55079 440K-MT55045 440K-MT55103
latch
release GD2 standard 440K-MT55080 440K-MT55050 440K-MT55104
2 N.C. 2 N.O.
Fully flexible 440K-MT55081 440K-MT55051 440K-MT55052
Make Before Break (MBB) and snap acting contact versions are also available.
1
Note: For additional information, see Safety Connection Systems (page 4-46).
Outputs
Thermal Current/lth 10 A
Switching Current @
3 mA @ 18V DC, min. Product Selection Tools
Voltage
Operating Characteristics Available online or for download, our tools help
you access info while in the office or on the go.
Break Contact Force 12 N (1.35 lbf), min. www.rockwellautomation.com/support/
Operating Radius 150 mm (5.90 in.) [60 mm (2.36 in.) with GD2 kit, min.] selection.page
For more information on our complete family of interlock switch products, please visit:
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Interlock Switches
Guard Locking Switches
Safety
440G-LZ
• PLe Cat 4, SIL cl3 – the highest level of safety for guard
position and lock monitoring
• Solid-state OSSD outputs
• RFID unique (high) or standard (low) coded actuators
• High holding force for partial body access applications
• Power-to-release and power-to-lock versions
• IP69K and hygienic design
• Type 4 interlocking device with guard locking per
ISO 14119 with low or high coded RFID actuators
• Auxiliary output versions: lock status or guard proximity
Interlock
Switches
5-28
Safety
440G-LZ Guard Locking Switches
Cat. No.1
Connector Type
Connected Components
Simpler, faster, cost-effective
machine building.
www.rockwellautomation.com/go/cc
For more information on our complete family of interlock switch products, please visit:
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Interlock Switches
TLS-Z GD2 Guard Locking Switches
Safety
440G
• Type 4 Interlocking Devices with guard locking
• Meets PLe, Cat 4 per ISO 13849-1, the highest level of safety
• RFID high level coded actuator
• Solid-state series connectable OSSD outputs
• High holding force (Fzh)
• Power-to-release and power-to-lock versions
• Auxiliary output versions: lock status or guard proximity
Heavy-duty stainless
steel actuator guide
Holding Force (Fzh)
Plastic pins: 1500 N (337 lbs) Inductive door position
Steel bolts: 2000 N (450 lbs) sensing technology
Interlock
Switches
5-30
Safety
TLS-Z GD2 Guard Locking Switches
Outputs
Type Safety (OSSD) Auxiliary Voltage Connector Cat. No. 1
Power-to-release 2 x PNP, 0.2 A max., 1 x PNP, 0.2 A max., 440G-TZS21U⊗RH
24V DC 8-pin micro (M12)
Power-to-lock Status: ON (+24V DC) Status: OFF (0V DC) 440G-TZS21U⊗LH
To select auxiliary output type, replace ⊗ in front of last two letters in catalog number with P for lock status or T for guard proximity. Example: 440G-TZS21UTRH.
1
Power Supply 24V DC +10%/-15% Class 2 Flexible release – 1 m (3.28 ft) cable 440G-A27356
Holding Force Fzh Plastic pins: 1500 N (337 lbs) Flexible release – 3 m (9.84 ft) cable 440G-A27357
(ISO 14119) Steel bolts: 2000 N (450 lbs) Dust cover 440K-A17183
Safety Outputs 2 x PNP, 0.2 A max., Status: ON (+24V DC) 1
Use 2, 5, or 10 for standard cable lengths in meters.
Note: For additional information, see Safety Connection Systems (page 4-46).
Auxiliary Outputs 1 x PNP, 0.2 A max., Status: OFF (0V DC)
Enclosure Type
NEMA 3, 4X, 12, 13, IP66, IP67, IP69K
Rating
For more information on our complete family of interlock switch products, please visit:
http://ab.rockwellautomation.com/Safety 5-31
Interlock Switches
TLS-GD2 Guard Locking Switches
Safety
440G
• Type 2 Interlocking Devices with guard locking and low
coded (tongue-shaped) actuators per ISO 14119
• Plastic enclosure with stainless steel actuator guide
• High holding force (Fzh)
• Power-to-release and power-to-lock versions
• Four actuator entry points
• Escape release versions
• Quick disconnect versions
• Large range of accessories
Four actuator
entry points
Stainless steel actuator
Interlock
Switches
5-32
Safety
TLS-GD2 Guard Locking Switches
Cat. No.
Contacts Solenoid Conduit Connector
Actuator 1/2 in. NPT
M20 12-pin M23 8-pin Micro (M12) 1
Type Safety Auxiliary Contacts Voltage Type Adaptor
– 440G-T27127 – 440G-T27239 440G-T2NBBPH-1L
24V AC/DC GD2 standard 440G-T27255 440G-T27175 440G-T27240 –
Fully flex 440G-T27256 440G-T27177 440G-T27241 –
TLS-2 GD2
1 N.C. &
power-to- 2 N.C. 1 N.O. – 440G-T27132 – – –
1 N.O.
lock
110V AC/DC
GD2 standard 440G-T27257 440G-T27178 – –
Fully flex 440G-T27258 440G-T27180 – –
230V AC/DC – 440G-T27129 – – –
– 440G-T27134 – 440G-T27245 440G-T2NBBPH-2R
24V AC/DC GD2 standard 440G-T27259 440G-T27181 440G-T27246 –
TLS-3 GD2 Fully flex 440G-T27260 440G-T27183 440G-T27247 –
power-to- 2 N.C. 1 N.O. 2 N.C. – 440G-T27138 – – –
release
110V AC/DC GD2 standard 440G-T27261 440G-T27184 – –
Fully flex 440G-T27262 440G-T27186 – –
230V AC/DC – 440G-T27136 – – –
– 440G-T21BNPM-2B 440G-T21BNPT-2B 440G-T21BNPL-2B 440G-T2NBNPH-2B
TLS-3 GD2 24V AC/DC
power- GD2 standard 440G-T21BGPM-2B 440G-T21BGPT-2B 440G-T21BGPL-2B –
to-release 2 N.C. 1 N.O. 2 N.C.
with escape – 440G-T21BNPM-5B 440G-T21BNPT-5B – –
release 110V AC/DC
GD2 standard 440G-T21BGPM-5B 440G-T21BGPT-5B – –
With an 8-pin micro connector, not all contacts are connected.
1
For more information on our complete family of interlock switch products, please visit:
http://ab.rockwellautomation.com/Safety 5-33
Interlock Switches
Trapped Key Switches
Safety
440T
• Interlocking for pre-determined sequence of events
• All stainless interlocking and coded parts
• Weather cap as standard
• Standard red color-coded key and ID tags
• A complete range of isolators, gate (guard) interlocks,
key exchange units and specialty devices
• Type 2 Interlocking Devices per ISO 14119 (Interlocking
part of Trapped Key Systems)
• PLd, Cat 3 per ISO 13849
Designed to isolate the machine’s power and Used in an interlocking sequence to Ideal for interlocking guard doors,
ensure the power remains off while the key is being link other devices. cams and valves.
used in another part of the interlocking system.
To see our complete Prosafe solution (from access and chain switches
to miniature valve switches, switchgear adaptors and more):
Interlock Go to ab.rockwellautomation.com/Safety
Switches
5-34
Safety
Plant and Machinery Interlocking
AA AA AB AB AB AB AC AC
440T-MSRUE10AA 440T-MKEXE11AAABAB 440T-MSBLE10AB 440T-MDALE10ABAC 440T-MRKSE10AC
Solenoid Release Unit (SRU) Trapped key ‘AA’ ‘AB’ key in to retract bolt ‘AB’ key in then ‘AC’ To energize robot
key release Locking off SRU, from guard door key out to open guard door teach mode
Release access door lock, key ‘AB’
Sequence of Operation
1. The Solenoid Release Unit (SRU) is used for electrical 5. Turn the second “AB” key 90° and remove it from the
isolation of machinery to improve safe access. It KEX. Removal of this key also traps the “AA” key in the
consists of a rotary power switch and a solenoid. The KEX and prevents the restarting of the machine.
trapped key can be removed once an external signal 6. Insert the “AB” key into the Dual-key Access Lock
is given to its internal solenoid locking mechanism. (DAL) and turn it 90°.
An indicator light on the solenoid release unit
indicates when the trapped key “AA” key can be 7. Turn the “AC” key 90° and remove the “AC” key. Rotate
removed. Insert the “AA” key into the Key Exchange the access handle to allow full body entry into the
Unit (KEX) and turn it 90°. hazard zone.
2. Turn one of the “AB” keys 90° and remove it from the 8. Take the “AC” key into the hazard zone, insert it into
KEX. This traps the “AA” key in the KEX and prevents the rotary key switch (RKSE) and turn it 90° to send
the restarting of the machine. a signal to the machine control system, to allow the
machine to operate in a slow or teach mode.
3. Insert the “AB” key into the Single-key Bolt Lock (SBL)
and turn it 90° to gain partial body access to 9. Reverse the process to return the machine to full
the machine. operational mode.
For more information on our complete family of interlock switch products, please visit:
http://ab.rockwellautomation.com/Safety 5-35
Access Control
Multifunctional Access Box
Safety
442G
• High holding force (Fzh) 2000 N per ISO 14119
• Power-to-Release or Power-to-Lock modules
• Diagnostic outputs for door position, bolt position,
and lock status are available to the control system
• Standard models can be operated as a standalone
device or in series with other devices, maintaining
a PLe Cat 4 safety rating to ISO 13849-1
• Ethernet models enable easy integration in a
networked automation control system using
Studio 5000 Logix Designer
The Guardmaster® 442G Multifunctional Access Box, is an integrated access control and guard locking device which
provides a complete safeguarding solution for full body access applications.
Multifunctional
Access Box with
EtherNet/IP
Interface 2
Units with push buttons are supplied with a kit of colored caps,
1
including one each of blue, green, red and yellow, and two white.
Access Shown with required mounting plate.
2
Control
5-36
Safety
Step 1: Select Handle Assembly Accessories
Description Cat. No. Description Cat. No.
Escape release assembly w/standard actuation shaft (115 mm) 442G-MABE1
Right handle 442G-MABH-R
Escape release mounting plate 442G-MABAMPE
Escape release shaft (250 mm) 442G-MABASHFT
Left handle 442G-MABH-L Lock module mounting plate 442G-MABAMPL
19-pin M23 2 m cordset 3
889M-F19RM-2
Handle assembly
442G-MABAMPH 3
For additional cordset lengths, please visit our online product directory.
mounting plate 1
Handle assembly mounting plate is required for Ethernet versions, optional
1
for standard.
Cover Controls
Description Cat. No.
Step 2: Lock Module (Standard or Ethernet)
Standard Lock Module Blank cover C00
Lock Type Connector Catalog Number
M23 (19-pin) 442G-MABR-U⊗M-u One illuminated
Power-to-release C01
M20 cable entry 442G-MABR-UT-u push button 2
M23 (19-pin) 442G-MABL-U⊗M-u
Power-to-lock
M20 cable entry 442G-MABL-UT-u Two illuminated
C02
Ethernet Lock Module push buttons 2
Lock Type Description Catalog Number
Power-to-release 442G-MABRB-U⊗-P49 E-stop with
Two push buttons 2 two illuminated C03
Power-to-lock 442G-MABLB-U⊗-P49 push buttons 2
Power-to-release 442G-MABRB-U⊗-E0P49
E-stop, two push buttons 2 E-stop with
Power-to-lock 442G-MABLB-U⊗-E0P49 three illuminated C04
Power-to-release E-stop, four push buttons, 442G-MABRB-U⊗-E0JP4679 push buttons 2
Power-to-lock enabling switch connector 2 442G-MABLB-U⊗-E0JP4679
Covers with push buttons are supplied with a colored lens kit, including one
2
E-stop only C05
each of blue, green, red and yellow, and two white.
⊗ Replace ⊗ with R for use with right handle or L for use with left handle. 2
Covers with push buttons are supplied with a colored lens kit, including one each
u Replace the u with the code for the selected cover controls.
of blue, green, red and yellow, and two white.
Example: 442G-MABR-UT-C01
Note: If you selected right handle assembly and want a power-to-release lock
module with a (19-pin) M23 connector and two illuminated push buttons, you
would order 442G-MABR-URM-C02.
Specifications
Standards Interlocking Device: ISO 14119, IEC 60947-5-3, ISO 13849-1 EStop: ISO 13850, IEC 60947-5-1, IEC 60947-5-5
Safety Classification of Interlocking Type 4 Interlocking Device with Guard Locking per ISO 14119 with high (unique) coding per ISO 14119
Device Functions PLe Cat 4 per ISO 13849-1
Functional Safety Visit http://literature.rockwellautomation.com/idc/groups/literature/documents/sr/safety-sr001_-en-e.pdf
Certifications cULus Listed, TUV Certified, and CE Marked for all applicable directives www.rockwellautomation.com/certification/overview.page
Power Supply Class 2 PELV 24V DC +10/-15% required
Holding Force Fzh (ISO 14119) 2000 N (450 lbs)
Safety Outputs Semiconductor outputs, PNP
Enclosure Type Rating IP65
For more information on our complete family of access control products, please visit:
http://ab.rockwellautomation.com/Safety 5-37
Safety Relays
Software-Configurable Relay
Safety
440C
• Monitoring and Configuration from Studio 5000 Logix
Designer® or Connected Components Workbench software
• PLe Cat 4 per EN ISO 13849-1 & SIL cl3 per IEC 62061
• Predefined function blocks
• AND, OR, NAND, NOR, XOR Logic functions
• 22-point embedded safety I/O
• Expandable via two Micro800® Plug-in I/O Modules
• Expandable with EtherNet/IP™ plug-in
• Embedded communication via USB programming port
and non-isolated RS-232 serial port
• Two single-wire safety input/output points
Up to 18 safety inputs
(12 dedicated, 6 configurable)
Two expansion slots:
Up to 8 standard I/O
Memory Backup module
and EtherNet/IP on left slot
21 LEDs
(16 configurable)
for status info
RS232 Modbus
communications for status
and standard control
USB
connector for
configuration
Up to 10 OSSD outputs
5-38
Safety
Software Configurable Relay
Relay Type No. of Inputs Type of Inputs No. of Outputs Cat No.
Power Consumption 5.28 W 8-pin mini DIN to 8-pin mini DIN 0.5 m (1.5 ft) 1761-CBL-AM00
Output Current 0.5 A continuous, 1 A surge per point 8-pin mini DIN to 8-pin mini DIN
1761-CBL-HM02
2 m (6.5 ft) cable
Safety inputs <45 ms
Response Times Safety mats < 70 ms 8-pin mini DIN to 9-pin D shell
1761-CBL-AP00
Single-wire safety output <60 ms 0.5 m (1.5 ft) cable
Dimensions 90 x 100 x 80 mm (3.54 x 3.94 x 3.15 in.) 8-pin mini DIN to 9-pin D shell 2 m (6.5 ft) cable 1761-CBL-PM02
Straight male RJ45 to straight male RJ45
ethernet patchcord, 8-conductor (4 pair), Cat 5e, 1585J-M8TBJM-2
Looking for More? TPE, 2m length
This catalog highlights only our most Right angle male RJ45 to straight male RJ45
essential components; for a complete ethernet patchcord, 8-conductor (4 pair), Cat 5e, 1585J-M8TBJM-2
product selection, visit us at: TPE, 2m length
http://ab.rockwellautomation.com/ Left angle male RJ45 to straight male RJ45
allenbradley/productdirectory.page ethernet patchcord, 8-conductor (4 pair), Cat 5e, 1585J-M8TBJM-2
TPE, 2m length
For more information on our complete family of safety relay products, please visit:
http://ab.rockwellautomation.com/Safety 5-39
Safety Relays
Guardmaster
Safety
5-40
Safety
Guardmaster Safety Relays
Delayed Immediate
Immediate Safety Safety Auxiliary Power
Relay Type No. of Inputs Inputs Outputs Outputs Time Delay Outputs Supply Cat No.
1 N.C., 2 N.C.,
Dual GuardLink (DG) SWS 2 N.O. 0 ms...30 s up to 1 S.S. 440R-DG2R2T
OSSD, GuardLink
2 dual-channel
Dual Input (DI) 2 N.O. 24V DC 440R-D22R2
and 1 SWS 1 N.C., 2 N.C.,
Dual Input Solid-State – – 1 S.S.
OSSD, safety mat 2 S.S. 440R-D22S2
Output (DIS)
1 N.C., 2 N.C.,
Single Input (SI) 2 N.O. 440R-S12R2
1 dual-channel OSSD, safety mat – – 1 S.S. 24V DC
Compatible Input (CI) – 3 N.O. 440R-S13R2
Guard Locking Proximity 1 dual channel,
2 N.C., OSSD 2 S.S. – – 1 S.S. 24V DC 440R-GL2S2P
(GLP) 2 PNP and 1 SWS
Guard Locking with Time 1 dual-channel
2 N.C. or OSSD 2 S.S. 2 S.S. 100 ms...30 min 1 S.S. 24V DC 440R-GL2S2T
Delay (GLT) and 1 SWS
Expansion Module (EM) 4 N.O. – – 440R-EM4R2
DI/SI: 2 N.O.
CI: 3 N.O.
1 single-wire DIS: 2 PNP (14, 24); 2 100 ms…300 s
Expansion Module Time – decoupled (34, 44) on or off delay 1 S.S. 24V DC
safety 4 N.O. 440R-EM4R2D
Delayed (EMD) EM: 4 N.O. 100 ms…20 s
EMD: 4 N.O. delayed jog
DIS/GLP: 2 PNP
safety, 2 PNP lock
Ethernet Module 24V DC 440R-ENETR
For more information on our complete family of safety relay products, please visit:
http://ab.rockwellautomation.com/Safety 5-41
Safety Relays
Safety
Interface directly and monitor safety control relays, valves, The MSR57 is ideal for small- to medium-sized safety related control
contactors, drives, and motion systems. systems dedicated to specific applications.
Safety
Relays
5-42
Safety
Single and Specialty Function Safety Relays
Safety Safety Inputs Safety Outputs Current 1 Delay
Model Inputs Immed. Delayed Immed. Delayed @ 24V DC Time Terminals Reset Power Cat No.
1 N.C., light Removable Auto./man. 24V AC/DC 440R-N23117
MSR126
curtain Mon. man. 440R-N23123
2 N.O. – – – 6A –
Fixed Auto./man. 440R-N23114
MSR126.1 2 N.C.
Mon. man. 115V AC 440R-N23113
Removable 440R-N23132
Spring 24V AC/DC 440R-N23132S
1 N.C., Auto./man.
Fixed 440R-N23126
MSR127 2 N.C., light 3 N.O. – 1 N.C. – 5A –
curtain 115V DC 440R-N23131
Removable
440R-N23135
Mon. man. 24V AC/DC
Fixed 440R-N23129
MSR132 1 N.C., Removable 440R-E23097
4 N.O. – 2 N.C. – 3A – Automatic 24V AC/DC
(expansion) 2 N.C. Fixed 440R-E23191
0.15…3 s 440R-M23143
MSR138 3 N.O. – 0.5…10 s 440R-M23147
1 N.C., 1.5…30 s 440R-M23151
Auto./mon.
2 N.C. light 2 N.O. – 6A Removable 24V AC/DC
0.15…3 s man. 440R-M23084
curtain
MSR138.1 2 N.O. 1 N.C. 0.5…10 s 440R-M23088
1.5…30 s 440R-M23092
5 x 1 N.C.,
MSR57 2 N.C., Automatic/
Speed light curtain 6 N.O. 4 N.O. – monitored 24V DC 440R-S845AER-NNL
Monitoring 1 N.O. & manual
1 N.C. – – – Removable
MSR125
1 N.C. &
Two-Hand 2 N.O. – 4A Auto./man. 24V AC/DC 440R-D23171
1 N.O.
Control
DC-13 inductive load current switching at maximum of 6 ops/min. MSR127 440R-N23132 has AC-15 inductive load current
1
Specifications
EN ISO 13849-1, IEC/EN 60204-1, IEC 60947-5-1,
Standards
ANSI B11.19, AS 4024.1
Cat 4 per ISO 13849-1, SIL cl3 per IEC 62061, PLe
Safety Classification
per ISO 13849-1
cULus Listed, c-Tick, and CE Marked for all
Need Help?
Certifications
applicable directives The Rockwell Automation Support Center
is your 24/7 support for the answers you
Enclosure Type Rating/ need now.
IP40, IP20, DIN 0470
Terminal Protection
www.rockwellautomation.com/
Operating Temperature support/overview.page
-5…+55 ° (23…131 °)
[C (F)]
Mounting 35 mm DIN Rail
Conductor Size, Max. 0.2…4 mm2 (24…12 AWG)
For more information on our complete family of safety relay products, please visit:
http://ab.rockwellautomation.com/Safety 5-43
Emergency Stop Devices
Safety
Selection Guide
The patented Lifeline 5 cable pull switch rounds out the family
offering that already includes the Lifeline 3 and Lifeline 4.
Stainless Steel
Lifeline 5 Lifeline 4 Lifeline 4 Lifeline 3
Stainless Steel or Stainless Steel Painted Aluminum Painted Zinc
Material
Die Cast Aluminum 316 alloy alloy
The Lifeline Rope Tensioner System
(LRTS) is a unique cable (rope) Reset Yes Yes Yes Yes
tensioning system which enables quicker
E-Stop Yes Yes Yes No
installation of cable actuated systems.
75 m (246 ft)
Cable Span 100 m (328 ft) 75 m (246 ft) 125 m (410 ft) 30 m (98 ft)
extended model
Emergency
Stop Devices
5-44
Safety
Lifeline
Cat. No.
Safety Auxiliary 5-pin Micro 8-pin Micro
Model Cable Span Outputs Outputs M20 1/2 in. NPT (M12) 2 (M12) 3
2 OSSDs 1 Aux − − 440E-LL5N5 −
Lifeline 5 2 OSSD Outputs
1 Aux, 1 Tension − − − 440E-LL55N8
w/ 2 OSSD Inputs
2 OSSDs 1 Aux − − 440E-LL55E5 −
Lifeline 5 with e-stop ≤100 m 2 OSSD Outputs
1 Aux, 1 Tension − − − 440E-LL55E8
w/ 2 OSSD Inputs
2 OSSDs 1 Aux − − 440E-LL55S5 −
Lifeline 5 stainless steel 1 2 OSSD Outputs
1 Aux, 1 Tension − − − 440E-LL55S8
w/ 2 OSSD Inputs
2 N.C. 2 N.O. 440E-L13137 440E-L13133 440E-L2NNNYS 440E-L21BNYH
≤75 m
3 N.C. 1 N.O. 440E-L13042 440E-L13043 − −
Lifeline 4
2 N.C. 2 N.O. 440E-L13153 440E-L13155 − 440E-L21BTYH
75...125 m
3 N.C. 1 N.O. 440E-L13150 440E-L13152 − −
Lifeline 4 stainless steel 1 ≤75 m 2 N.C. 2 N.O. 440E-L22BNSMNH 440E-L22BNSR − −
2 N.C. 2 N.O. 440E-D13118 440E-D13120 440E-D2NNNYS 440E-D21BNYH
Lifeline 3 ≤30 m
3 N.C. 1 N.O. 440E-D13112 440E-D13114 − −
1
A dedicated stainless steel installation kit must be used with the stainless steel Lifeline instead of the LRTS.
2
For standard 5-pin connection, recommended cordset is 889D-F5AC-2; for connection to ArmorBlock Guard I/O, recommended cordset is 889D-F4ACDM-2.
3
For 8-pin connection, recommended cordset is 889D-F8AB-2.
quantity of eyebolts.
For more information on our complete family of emergency stop device products, please visit:
http://ab.rockwellautomation.com/Safety 5-45
Safety Limit Switches
Safety
22 mm IEC mounting
configuration
Multiple contact
orientation Rugged die-cast
metal alloy enclosure
Rockwell Automation has a full
range of limit switch levers.
See page 6-88 for levers.
Direct opening
Conduit entry or QD
action to overcome
style options
contact weld
conditions (safety) Safety Limit
Switches
5-46
Safety
22 mm Metal and Plastic, 30 mm Metal, and 15 mm Plastic
Safety Auxiliary Contact
Description Contacts Contacts Type 1/2 in. NPT Conduit M20 Conduit Quick Disconnect
1 N.C. 1 N.O. Snap acting 440P-MRPS11E 440P-MRPS11B 440P-MRPS11N5
Metal roller plunger
2 N.C. 2 N.O. BBM 440P-MRPB22E 440P-MRPB22B 440P-MRPB22M9
1 N.C. 1 N.O. Snap acting 440P-MSLS11E 440P-MSLS11B 440P-MSLS11N5
Short lever, plastic roller
2 N.C. 2 N.O. BBM 440P-MSLB22E 440P-MSLB22B 440P-MSLB22M9
30 mm metal
1 N.C. 1 N.O. Snap acting 440P-MMHS11E 440P-MMHS11B 440P-MMHS11N5
Short lever, metal roller
2 N.C. 2 N.O. BBM 440P-MMHB22E 440P-MMHB22B 440P-MMHB22M9
1 N.C. 1 N.O. Snap acting 440P-MALS11E 440P-MALS11B 440P-MALS11N5
Adjustable lever
2 N.C. 2 N.O. BBM 440P-MALB22E 440P-MALB22B 440P-MALB22M9
1 N.C. 1 N.O. Snap acting 440P-CRPS11E 440P-CRPS11B 440P-CRPS11D4
Plastic roller plunger
2 N.C. 1 N.O. BBM 440P-CRPB12E 440P-CRPB12B 440P-CRPB12R6
1 N.C. 1 N.O. Snap acting 440P-CALS11E 440P-CALS11B 440P-CALS11D4
22 mm plastic Adjustable lever
2 N.C. 1 N.O. BBM 440P-CALB12E 440P-CALB12B 440P-CALB12R6
1 N.C. 1 N.O. Snap acting 440P-CSLS11E 440P-CSLS11B 440P-CSLS11D4
Short lever, plastic roller
2 N.C. 1 N.O. BBM 440P-CSLB12E 440P-CSLB12B 440P-CSLB12R6
For more information on our complete family of safety limit switch products, please visit:
http://ab.rockwellautomation.com/Safety 5-47
Additional Safety Products
Atlas 5 Guard Locking Switches
Safety
440G
The Atlas™ 5 guard locking switch is a tongue-operated guard
locking interlock switch that has the highest holding force in
our portfolio.
• High Fzh (holding force): 3850 N (865 lbs)
• Mechanical lock
• Heavy-duty die-cast alloy housing
• Patented self-aligning head
• Type 2 Interlocking Device with Guard Locking and
low coding per ISO 14119
5-48
Safety
440H
Our 440H family of hinge-actuated safety-interlock switches
is designed to fit at the hinge point of machine guards. The
actuation shaft is connected to the existing hinge pin and
switch operation is based on the opening/closing of the guard.
• Multiple models for light- to medium-weight guard doors
• Degree of operation can be customized with adjustable cam
• Compact and heavy-duty versions
• EX and pneumatic versions available (Rotacam™ only)
• Type 1 Interlocking Device per ISO 14119
Safedge
440F
Safedge™ pressure-sensitive safety edges are mounted
to a moving piece of machinery such as the bottom of a
powered garage door to prevent personnel from bodily
injury. Light pressure from any direction through 90° on
the rubber profile will trip the system.
• Conductive rubber technology
• Various profiles and cushion factors
• Up to 50 m lengths
• Aluminum, plastic, or zinc-coated steel mounting rails
For more information on our complete family of safety products, please visit:
http://ab.rockwellautomation.com/Safety 5-49
Additional Safety Products
Safety
5-50
Table of Contents
Smart Sensors..................................................................................................6-2
Photoelectric Sensors
Sensor Selection.............................. 6-4 Long-Range Background
Miniature......................................... 6-6 Suppression.................................. 6-28
VisiSight........................................... 6-8 Laser Measurement....................... 6-30
VisiSight Laser................................ 6-10 Color Registration/Contrast............ 6-32
RightSight...................................... 6-12 Luminescence................................ 6-34
RightSight LaserSight.................... 6-14 Measuring and Discrete
Series 9000.................................... 6-16 Light Arrays.................................. 6-36
Series 9000 LaserSight................... 6-18 Area and Bin Picking Arrays........... 6-38
18 mm Plastic Cylindrical............... 6-20 Optical Fork.................................... 6-40
18 mm Metal Cylindrical................ 6-22 Fiber Optic..................................... 6-42
LaserSight 18 mm Glass and Plastic
Metal Cylindrical........................... 6-24 Fiber Optic Cables......................... 6-44
18 mm Stainless Steel Cylindrical... 6-26
Proximity Sensors
Sensor Selection............................ 6-46 Weld Field Immune........................ 6-64
Miniature....................................... 6-48 Miniature Rectangular................... 6-66
WorldProx...................................... 6-50 VersaCube Equal Sensing............... 6-68
Stainless Steel – VersaCube General Purpose........... 6-70
Weld Field Immune...................... 6-56 Flat Pack........................................ 6-72
Food and Beverage........................ 6-60 Capacitive...................................... 6-74
Weld Field Immune with
Equal Sensing............................... 6-62
Ultrasonic Sensors
18, 30 and 38.8 mm Plastic
Discrete and Analog..................... 6-76 18 mm Metal General Purpose....... 6-78
Limit Switches
Oiltight Plug-in.............................. 6-80 Operating Levers............................ 6-88
Pre-wired, Factory Sealed.............. 6-84 Compact, Precision and
IEC 30 mm Metal............................ 6-86 Small Precision............................. 6-90
Encoders
EtherNet/IP.................................... 6-94 General Purpose and
Sine Cosine/Serial.......................... 6-96 Compact Incremental................... 6-98
Condition Sensing
Solid-State Solid-State Flow Switches............ 6-104
Pressure Sensors......................... 6-100 Solid-State Level Switches........... 6-106
Solid-State
Temperature Switches................ 6-102
RFID
High Frequency 13.56 MHz ICODE with EtherNet/IP Interface......................................6-108
6-1
Smart Sensors
Sensors
In-Cabinet
0 1 2 3 4 5 6 7 A0 B0 Z0
0 4 8 12 0 4 8 12
DC INPUT
SOURCE
IN
24VDC
HIGH SPEED
SINK\
INPUT
DC
COUNTER
8 9 10 11 12 13 14 15 A1 B1 Z1
1 5 9 13 1 5 9 13
2 6 10 14 2 6 10 14
OUT
SOURCE
OUTPUT
24VDC
0 1 2 3 4 5 6 7 0 2 FUSE
DC
3 7 11 15 3 7 11 15
1 3 OK
TTL
8 9 10 11 12 13 14 15
00 08 A0+ Ao- 0
01 09 B0+ B0-
1
02 10 Z0+ Z0-
2
03 11 A1+ A1-
04 12 B1+ B1- 3
05 13 Z1+ Z1- 0
06 14 +V -V 1
07 15 OUT OUT
0 2
COM COM OUT OUT
2
0 1 1 3
3
NC NC COM COM
V V
+V +V OUT OUT
0+ 0+
4
V V
EtherNet/IP
00 08 OUT OUT
0+ 0+ 5
V V
OUT OUT
01 09 0+ 0+
6
V V
02 10 OUT OUT
0+ 0+
V 7
03 11 COM OUT
0+
DANGER V
04 12 COM OUT
0+
00:00:BC:66:0F:C7 V V
05 13 OUT OUT
0+ 0+
V V
06 14 OUT OUT
0+ 0+
I I
07 15 OUT OUT
0+ 0+
COM COM COM COM
0 1
ArmorBlock On-Machine
IO-Link Master
Point I/O
IO-Link
EtherNet/IP Master
What is ?
IO-Link is a worldwide open-standard peer-to-peer serial
communication protocol (IEC 61131-9) that allows sensors and
actuators to easily integrate into The Connected Enterprise.
Through IO-Link you can access all sensor configuration
parameters, process data and diagnostics. So you can go
beyond detecting products on your machine – now you can
MONITOR your machine’s health as it runs. Plus, IO-Link simplifies
setup and commissioning while offering enhanced flexibility for
current – and future – processes.
IO-Link
6-2
RFID
6-108…6-109
Photoelectric Sensors
Sensor Selection
Sensors
Photoelectric Sensors operate by sensing a change in the amount of light that is either reflected or
blocked by an object to be detected (target). The change of light could be the result of the presence or
absence of the target or as the result in the change of the size, shape, reflectivity or color of a target.
These sensors can be used in applications to detect targets at distances over 300 m.
To successfully apply a photoelectric sensor the following requirements must be clearly understood:
High-pressure
Dark Operate Output (DO): output is ON (energized) when the receiver
Washdown
cannot see light from the light source.
Retroreflective • Moderate sensing distances • Shorter sensing distances than transmitted beam
• Easy to align • May detect reflections from shiny objects (see polarized retroreflective)
• Requires mounting and wiring of only one • Reflector required
emitter/receiver unit
Transmitted Beam • High margin for contaminated environments • Requires proper alignment
• Longer sensing ranges than other technologies • Not recommended for clear object sensing
• Most reliable sensing mode for highly reflective objects • Space required to mount and wire separate emitter and receiver
Photoelectric
Sensors
6-4
Sensors
100 mm
200 mm
400 mm
600 mm
800 mm
> 30 m
10 m
20 m
1m
2m
4m
6m
8m
42JS VisiSight
• Industry standard small rectangular (20 mm L x 14 mm W x 33 mm H) enclosure Diffuse (250 mm, 800 mm)
• Visible red LED on all models for ease of alignment Background Suppression (55 mm, 130 mm)
• Complementary LO and DO Polarized Retroreflective (3.5 m)
• IP67 enclosure Transmitted Beam (10 m)
42JT VisiSight • Industry standard small rectangular (20 mm L x 12 mm W x 34 mm H) enclosure Diffuse (250 mm, 800 mm)
• Push button teach for easy set up Adjustable Background Suppression (120 mm, 200 mm, 400 mm)
• Visible red LED or Laser (Class 1) on all models for ease of alignment Polarized Retroreflective (6 m,13 m)
• Auto Detection continuously monitors and configures the output automatically to PNP Transmitted Beam (13 m, 18 m)
or NPN
Clear Object Detection (2 m)
• LO or DO configurable on every model
Color Mark (12 mm)
• IP69K enclosure rating suitable for harsh duty environments
Series 9000 • Universal 30 mm base and thru-hole mounting Diffuse (1.5 m, 3 m, 4.2 m)
• High-pressure washdown (IP69K and 1200 PSI) enclosure Retroreflective (9.1 m)
• Standard ON/OFF, timing and diagnostics output models Polarized Retroreflective (4.9 m)
• Dual (PNP and NPN) with LO or DO selection Transmitted Beam (61 m, 152 m)
• DC and AC/DC relay output Fiber Optic (Max: Diffuse 175 mm, Transmitted Beam 400 mm)
RFID
For more information on our complete family of photoelectric products, please visit:
http://ab.rockwellautomation.com/Sensors-Switches/Presence-Sensing 6-5
6-108…6-109
Photoelectric Sensors
Sensors
Miniature
42KD
• Our smallest rectangular photoelectric sensor
• Ranges up to 3 m (9.74 ft)
• IP67 enclosure rating
• Auto PNP/NPN
• Push button teach
• Through-hole or dovetail clamp mounting
• Visible red
High-visibility
status indicators Bottling application – A 42KD ensures a bottle cap is in place
Easy-to-use teach prior to a cartoning process
button
IP67 and ECOLAB rated
Auto PNP/NPN
function
Adjustable bracket
(sold separately) for ease of
Pigtail with 4-pin Pico mounting and installation
M8 QD or cable options
Photoelectric
Sensors
6-6
Sensors
Miniature
Sensing Sensitivity
Sensing Mode Light Source Distance Adjustment Output Configuration Response Time Cat. No. 1
0.1…1.6 m Teachable light or dark operate,
Polarized retroreflective Visible red Teach button 0.5 ms 42KD-P2LAT1-Y4
(0.33…5.25 ft) auto PNP or NPN
1…15 mm
42KD-B2LAR1-Y4
(0.04…0.59 in.)
1…30 mm Selectable light or dark operate by
None 42KD-B2LAR2-Y4
(0.04…0.59 in.) remote teach, auto PNP or NPN
Background suppression Visible red 0.5 ms
1…50 mm
42KD-B2LAR3-Y4
(0.04…1.18 in.)
5…70 mm Teachable light or dark operate,
Teach button 42KD-B2LAT1-Y4
(0.2…2.75 in.) auto PNP or NPN
The -Y4 suffix describes a 4-pin Pico (M8) QD connector on a 150 mm (6 in.) pigtail.
1
RFID
For more information on our complete family of photoelectric products, please visit:
http://ab.rockwellautomation.com/Sensors-Switches/Presence-Sensing 6-7
6-108…6-109
Photoelectric Sensors
VisiSight™
Sensors
Optional 18 mm
NPN or PNP models with snap-on adaptor
complementary output
42JS
Photoelectric
Sensors
6-8
Sensors
VisiSight
Sensitivity Light
Sensing Mode Sensing Distance Adjustment Source Output Function Cat. No. 1
None 42JS-P2MPB1-F4
0.025…3.5 m (0.08…11.5 ft) Complementary L.O/D.O., PNP
Polarized retroreflective Adjustment knob Visible red 42JS-P2MPA2-F4
0.1…6 m (0.33…19.7 ft) Teach button Teachable L.O./D.O., Auto PNP/NPN 42JT-P2LAT1-F4
3…250 mm (0.12…9.84 in.) 42JS-D2MPA2-F4
Adjustment knob Complementary L.O/D.O., PNP
Diffuse Visible red 42JS-D2MPA1-F4
3…800 mm (0.12…31.5 in.)
Teach button Teachable L.O./D.O., Auto PNP/NPN 42JT-D2LAT1-F4
2…130 mm (0.07…5.12 in.) 42JS-B2MPB2-F4
None Complementary L.O/D.O., PNP
6…55 mm (0.24…2.17 in.) 42JS-B2MPB1-F4
Background suppression Visible red
1…180 mm (0.04…7.1 in.) 42JT-B2LAT1-F4
Teach button
3…400 mm (0.12…15.75 in.) Teachable L.O./D.O., Auto PNP/NPN 42JT-B2LAT2-F4
Clear object detection 2 m (6.6 ft) Visible red 42JT-C2LAT1-F4
Teach button
Color mark 12 mm (0.47 in.) ±2.5 mm White LED Teachable L.O./D.O., PNP or NPN (push/pull) 42JT-F5LET1-F4
Transmitted beam emitter None NA 42JS-E1EZB1-F4
10 m (32.8 ft) Infrared
Transmitted beam receiver Adjustment knob Complementary L.O/D.O., PNP 42JS-R9MPA2-F4
Transmitted beam emitter None NA 42JS-E2EZB1-F4
10 m (32.8 ft) Visible red
Transmitted beam receiver Adjustment knob Complementary L.O/D.O., PNP 42JS-R9MPA1-F4
Transmitted beam emitter None NA 42JT-E2EZB1-F4
13 m (42.65 ft) Visible red
Transmitted beam receiver Teach button Teachable L.O/D.O., Auto PNP/NPN 42JT-R9LAT1-F4
1
The -F4 suffix describes a 4-pin DC Micro (M12) QD connector on a 150 mm (6 in.) pigtail.
IO-Link enabled.
RFID
For more information on our complete family of photoelectric products, please visit:
http://ab.rockwellautomation.com/Sensors-Switches/Presence-Sensing 6-9
6-108…6-109
Photoelectric Sensors
Sensors
VisiSight Laser
42JT
• Class 1 eye safe visible laser for small object detection
• Industry standard 25.4 mm (1.0 in.) mounting
• Ranges up to 18 m (59.05 ft)
• IP69K (with ECOLAB)
• Auto PNP/NPN
• Push button teach
High-visibility
status indicators
Easy-to-use
teach button
IP67, IP69K, and
ECOLAB rated
Class 1 laser
light sources
Auto PNP/NPN
function Remote teach
Bottling inspection – When the single 42JT LaserSight mounted
42JT on the side of the conveyor senses the bottle carton, it triggers
the three standard VisiSights above to check for missing bottles.
Photoelectric
Sensors
6-10
Sensors
VisiSight Laser
Sensitivity
Sensing Mode Sensing Distance Adjustment Light Source Output Function Cat. No. 1
4…120 mm
Background suppression 42JT-B8LAT1-F4
(0.16…4.72 in.)
5…250 mm
Diffuse Teach button Teachable L.O./D.O., Auto PNP/NPN 42JT-D8LAT1-F4
(0.20…9.84 in.)
Class 1 laser
0.1…13 m
Polarized retroreflective 42JT-P8LAT1-F4
(0.33…42.7 ft)
RFID
For more information on our complete family of photoelectric products, please visit:
http://ab.rockwellautomation.com/Sensors-Switches/Presence-Sensing 6-11
6-108…6-109
Photoelectric Sensors
RightSight™
Sensors
42EF
• Universal 18 mm mounting
• Ranges up to 20 m (65.6 ft)
• IP69K and 1200 psi washdown rating
• Non-adjustable, adjustable and teach models
• 360° visible LED indicators
• ECOLAB on cable models
• IO-Link enabled (select models)
Multiple mounting
options make these
sensors easy to install
Photoelectric
Sensors
6-12
Sensors
RightSight
Light Sensitivity
Sensing Mode Operating Voltage Source Sensing Distance Adjustment Output Function Cat. No. 1
10.8…30V DC D.O., NPN & PNP 42EF-U2KBB-F4
Retroreflective 25 mm…4.5 m (1 in…14.7 ft)
21.6…264V AC/DC D.O., N-MOSFET 42EF-U2SCB-G4
Visible red None
10.8…30V DC L.O. & D.O., PNP 42EF-P2MPB-F4
Polarized retroreflective 25 mm…3 m (1 in…9.8 ft)
21.6…264V AC/DC D.O., N-MOSFET 42EF-P2SCB-G4
3…500 mm (0.12…20 in.) Single-turn knob L.O. & D.O., PNP 42EF-D1MPAK-F4
10.8…30V DC 3…500 mm (0.12…20 in.) Single-turn knob L.O. & D.O., PNP 42EF-D2MPAK-F4
Diffuse
3…700 mm (0.12…27.6 in.) Teach button L.O., NPN & PNP 42EF-D1JBCK-F4
21.6…264V AC/DC 3…500 mm (0.12…20 in.) L.O., N-MOSFET 42EF-D1RCAK-G4
10.8…30V DC Single-turn knob L.O. & D.O., PNP 42EF-S1MPA-F4
Sharp cutoff diffuse Infrared 3…130 mm (0.12…5 in.)
21.6…264V AC/DC L.O., N-MOSFET 42EF-S1RCA-G4
3…50 mm (0.12…2 in.) 42EF-B1MPBC-F4
10.8…30V DC L.O. & D.O., PNP
3…100 mm (0.12…3.9 in.) 42EF-B1MPBE-F4
Background suppression None
3…50 mm (0.12…2 in.) 42EF-B1RCBC-G4
21.6…264V AC/DC L.O., N-MOSFET
3…100 mm (0.12…3.9 in.) 42EF-B1RCBE-G4
10.8…30V DC D.O., NPN & PNP 42EF-C2KBA-F4
Clear object detection 0.025…1 m (0.08…3.3 ft) Single-turn knob
21.6…264V AC/DC Visible red D.O., N-MOSFET 42EF-C2SCA-G4
10.8…30V DC 42EF-E2EZB-F4
Transmitted beam emitter NA
21.6…264V AC/DC Infrared 42EF-E1EQZB-G4
20 m (65.6 ft) None
10.8…30V DC Visible red L.O. & D.O., PNP 42EF-R2MPB-F4
Transmitted beam receiver
21.6…264V AC/DC D.O., N-MOSFET 42EF-R9SCB-G4
10.8…30V DC Infrared Depends on glass fiber optic L.O. & D.O., PNP 42EF-G1MPA-F4
Large aperture fiber optic Single-turn knob
21.6…264V AC/DC cable selected on 6-44 L.O. N-MOSFET 42EF-G1RCA-G4
1
The -F4 suffix describes a 4-pin DC Micro (M12) QD connector on a 150 mm (6 in.) pigtail. The -G4 suffix describes a 4-pin AC Micro (M12) QD connector on a 150 mm pigtail.
IO-Link enabled.
RFID
For more information on our complete family of photoelectric products, please visit:
http://ab.rockwellautomation.com/Sensors-Switches/Presence-Sensing 6-13
6-108…6-109
Photoelectric Sensors
Sensors
RightSight LaserSight™
42EF
• Class 1 eye safe visible laser for small object detection
• Universal 18 mm mounting
• Ranges up to 40 m (131.2 ft)
• IP69K rated enclosure for diffuse and transmitted beam
• IP54 for polarized retroreflective
• Non-adjustable, adjustable, and teach models
• 360° visible LED indicators
Photoelectric
Sensors
6-14
Sensors
RightSight LaserSight
Sensing Mode Light Source Sensing Distance Sensitivity Adjustment Output Function Cat. No.
0.05…15 m
Polarized retroreflective Class 1 laser Teach button D.O., NPN & PNP 42EF-P8KBC-F4
(0.16…49.2 ft)
Connected Components
Simpler, faster, cost-effective
machine building.
rockwellautomation.com/global/capabilities/
industrial-automation-control/
RFID
For more information on our complete family of photoelectric products, please visit:
http://ab.rockwellautomation.com/Sensors-Switches/Presence-Sensing 6-15
6-108…6-109
Photoelectric Sensors
Sensors
Series 9000™
42G
• Our longest range offering – up to 61 m (200 ft)
• Full-featured
• IP69K and ECOLAB
• ClearSight™ 9000 clear object detection models
• Standard, timing, and teach models available
• Fiber optic capability
Photoelectric
Sensors
6-16
Sensors
Series 9000
Light
Sensing Mode Supply Voltage Source Sensing Distance Output Function Cat. No.
10…30V DC, 30 mA Selectable L.O. or D.O., NPN and PNP 42GRU-9200-QD
0.050 … 4.9 m
Polarized retroreflective 70…264V AC/DC Visible red Selectable L.O. or D.O., SPDT EM Relay 42GRU-9202-QD
(0.16 … 16 ft)
40…264V AC, 15 mA Selectable L.O. or D.O., Solid-state isolated N.O. 42GRU-9203-QD
10…30V DC, 30 mA Selectable L.O. or D.O., NPN and PNP 42GLP-9000-QD
70…264V DC 0.050…1.5 m
Diffuse Infrared Selectable L.O. or D.O., SPDT EM Relay 42GRP-9002-QD
60…264V AC, 15 mA (0.16…5 ft)
40…264V AC, 15 mA Selectable L.O. or D.O., Solid-state isolated N.O. 42GRP-9003-QD
10…30V DC, 30 mA Selectable L.O. or D.O., NPN and PNP 42GRC-9200-QD
0.050…1.2 m
Clear object detection 70…264V AC/DC Visible red Selectable L.O. or D.O., SPDT EM Relay 42GRC-9202-QD
(0.16…4 ft)
45…264V AC, 15 mA Selectable L.O. or D.O., Solid-state isolated N.O. 42GRC-9203-QD
Transmitted beam emitter 10…264V AC/DC, 15 mA NA 42GRL-9000-QD
0.025…61 m
10…30V DC, 30 mA Infrared Selectable L.O. or D.O., NPN and PNP 42GRR-9000-QD
Transmitted beam receiver (0.83…200 ft)
40…264V AC, 10 mA Selectable L.O. or D.O., Solid-state isolated N.O. 42GRR-9003-QD
10…30V DC, 30 mA Selectable L.O. or D.O., NPN and PNP 42GRF-9000-QD
Depends on fiber
Large aperture fiber optic 70…264V AC/DC, 15 mA Infrared optic cable selected Selectable L.O. or D.O., SPDT EM Relay 42GRF-9002-QD
on 6-44
40…264V AC, 15 mA Selectable L.O. or D.O., Solid-state isolated N.O. 42GRF-9003-QD
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Photoelectric Sensors
Sensors
1200 psi
washdown rating
Selectable light/dark
operate modes
Class 1 laser
Available in DC
and AC/DC
Photoelectric
Sensors
6-18
Sensors
Series 9000 LaserSight
Sensing Mode Sensing Distance Operating Voltage Light Source Output Configuration Cat. No. 1
Polarized 0.3 … 40 m 10…30V DC, 45 mA Selectable L.O. or D.O., NPN and PNP 42GRU-92L0-QD
retroreflective (1 … 130 ft) 110…132V AC, 70 mA Selectable L.O. or D.O., SPDT EM Relay 42GRU-92L2-QD
Class 1 laser
10…30V DC, 45 mA Selectable L.O. or D.O., NPN and PNP 42GRP-92L0-QD
Diffuse 800 mm (31.5 in.)
110…132V AC, 70 mA Selectable L.O. or D.O., SPDT EM Relay 42GRP-92L2-QD
The -QD suffix describes a 4-pin DC Micro (M12) integral QD for DC models, a 5-pin mini QD for SPDT EM relay models.
1
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Photoelectric Sensors
Sensors
18 mm Plastic Cylindrical
42CA
• 18 mm plastic cylindrical
• Ranges up to 16 m (52.5 ft)
• Extended range high-speed models
• IP67 rating
• Linear sensitivity adjustment
• Stability indication
• Dual LED indicators
Complementary light
& dark operate
Photoelectric
Sensors
6-20
Sensors
18 mm Plastic Cylindrical
Light Response
Sensing Mode Source Sensing Distance Sensitivity Adjustment Output Configuration Time Cat. No. 1
50 mm (2 in.) 42CA-B2LPBC-D4
Background
Visible red Selectable L.O. or D.O., PNP 0.5 ms
suppression
100 mm (3.9 in.) 42CA-B2LPBE-D4
None
Transmitted beam
NA NA 42CA-E1EZB1-D4
emitter
Infrared 0.003…16 m (0.01…52.5 ft)
Transmitted beam
Single-turn potentiometer Complementary L.O. & D.O., PNP 1 ms 42CA-R1MPA1-D4
receiver
The -D4 suffix describes a 4-pin DC Micro (M12) QD connector.
1
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Photoelectric Sensors
Sensors
18 mm Metal Cylindrical
42CM
• Heavy duty 18 mm metal housing
• Ranges up to 20 m (65.6 ft)
• IP67 rating
• Sensitivity adjustment (diffuse models only)
Sensitivity
adjustment on
diffuse models
Five sensing modes
for application
Fast 2 ms response time
flexibility Feeder bowl application – A 42CM monitors bowl
(0.5 ms for background
suppression models) level to prevent component runout. This background
suppression model ignores reflections from the bowl to
accurately detect the components only.
Photoelectric
Sensors
6-22
Sensors
18 mm Metal Cylindrical
Sensitivity Response
Sensing Mode Light Source Sensing Distance Adjustment Output Configuration Time Cat. No. 1
50 mm (2 in.) 42CM-B2LPBC-D4
Background
Selectable L.O. or D.O., PNP 0.5 ms
suppression
100 mm (3.9 in.) 42CM-B2LPBE-D4
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Photoelectric Sensors
Sensors
Eye-safe Class 1
laser light source
Small laser beam spot size
(0.1 mm @ 100 mm) ideal
for small parts detection
Photoelectric
Sensors
6-24
Sensors
LaserSight 18 mm Metal Cylindrical
Light Sensitivity Response
Sensing Mode Source Sensing Distance Adjustment Output Configuration Time Cat. No. 1
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Photoelectric Sensors
Sensors
Extended temperature
range
Flush, hardened
PMMA lens
prevents build-up
Photoelectric
Sensors
6-26
Sensors
18 mm Stainless Steel Cylindrical
Light Sensitivity Response
Sensing Mode Source Sensing Distance Adjustment Output Configuration Time Cat. No. 1
Polarized retroreflective 4 m (13.1 ft) None 42CSS-P2MPB1-D4
Visible red
100 mm (3.9 in.) 42CSS-D2MPA1-D4
1 ms
Standard diffuse 400 mm (15.8 in.) 42CSS-D1MPA2-D4
Infrared Complementary L.O./D.O., PNP
800 mm (31.5 in.) Ferromagnetic teach 42CSS-D1MPA3-D4
Background suppression 60…100 mm (2.4…3.9 in.) 1.25 ms 42CSS-B2MPA1-D4
Visible red
Clear object detection 1 m (3.2 ft) 1 ms 42CSS-C2MPA1-D4
Transmitted beam
NA NA 42CSS-E1EZB1-D4
emitter
Infrared 0…20 m (0…65.6 ft) None
Transmitted beam
Complementary L.O./D.O., PNP 2 ms 42CSS-R9MPB1-D4
receiver
The prefix 42CSS denotes smooth barrel. For threaded models, replace the 42CSS with 42CST (e.g., 42CST-P2MPB1-D4). The -D4 suffix describes a 4-pin DC Micro
1
(M12) QD connector.
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Photoelectric Sensors
Sensors
Photoelectric
Sensors
6-28
Sensors
Long-Range Background Suppression
Sensing Light Sensitivity Response
Mode Source Sensing Distance [mm (in.)] Adjustment Output Configuration Time Cat. No.
Visible red 100…1000 (3.94…39.4) 42BT-B2LBSL-F4
5-turn potentiometer 2 ms
100…2000 (3.94…78.7) Selectable L.O./D.O., NPN & PNP 42BT-B1LBSN-F4
Background 42BC-B1LBAL-T4
200…1000 (7.87…39.4) 20 ms
suppression Infrared Selectable L.O./D.O., SPST N.O Relay 42BC-B1CRAL-T4
Adjustment knob
Selectable L.O./D.O., NPN & PNP 42BC-B1LBAN-T4
200…2000 (7.87…78.7) 30 ms
Selectable L.O./D.O., SPST N.O Relay 42BC-B1CRAN-T4
Connected Components
Simpler, faster, cost-effective
machine building.
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Photoelectric Sensors
Sensors
Laser Measurement
45LMS
• Long-range, high performance laser measurement
• Time of Flight (ToF) technology
• Ranges up to 50 m (164.04 ft)
• Eye Safe Class 1 or Class 2 laser (by model)
• One discrete and one analog (4…20 mA) output
• Push button setup of switch points or analog scaling
Photoelectric
Sensors
6-30
Sensors
Laser Measurement
Sensing Mode Light Source Sensing Distance Spot Size Cat. No.
IO-Link enabled.
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Photoelectric Sensors
Sensors
Color Registration/Contrast
45CRM
• High-speed color registration sensing
• 40 μs response time
• Rotatable M12 connector
• Rotary switch setup
• 2 x PNP/NPN (push-pull) complementary outputs
• Compact size (49 x 42 x 15 mm (1.93 x 1.65 x 0.59 in.))
• IP67 rating
2 x PNP/NPN
(push-pull)
complementary Three emitter LEDs
outputs (red, green and blue)
Fast 40 μs
response time
Rugged,
compact housing
(49 x 42 mm)
Three simple
setup methods
Photoelectric
Sensors
6-32
Sensors
Color Registration/Contrast
Sensing
Distance Spot Size Sensitivity Response
Sensing Mode 1 [mm (in.)] [mm (in.)] Adjustment Output Configuration Time Light Source Cat. No.
1
Beam orientation is relative to the long axis of the sensor body and should match the orientation of the registration mark being detected.
IO-Link enabled.
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is your 24/7 support for the answers you
need now.
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Photoelectric Sensors
Sensors
Luminescence
45LUM
• Detects luminescent/fluorescent particles
• 5…50 mm (0.2…2 in.) sensing range
• Teach button setup
• External teach capability
• Rotatable M12 connector
• IP67 rating
Photoelectric
Sensors
6-34
Sensors
Luminescence
Sensing Mode Light Source Sensing Distance Spot Size Cat. No.
3 mm (0.12 in.) at 18 mm
Diffuse Ultraviolet LED 5…50 mm (0.2…2 in.) 45LUM-D7JPT1-D5
(0.71 in.) distance
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Photoelectric Sensors
Sensors
Photoelectric
Sensors
6-36
Sensors
45MLA Measuring Light Arrays
No. of Beams Housing Height [mm (in.)] Sensing Height 1 [mm (in.)] Beam Spacing [mm (in.)] Cat. No.
30 320 (12.6) 300 (11.8) 10 (0.39) 45MLA-AT0300P10
60 630 (24.4) 600 (23.6) 10 (0.39) 45MLA-AT0600P10
90 920 (36.2) 900 (35.4) 10 (0.39) 45MLA-AT0900P10
120 1220 (48) 1200 (47.2) 10 (0.39) 45MLA-AT1200P10
36 920 (36.2) 900 (35.4) 25 (0.98) 45MLA-AT0900P25
48 1220 (48) 1200 (47.2) 25 (0.98) 45MLA-AT1200P25
Sensing heights up to 3 m and ATEX certification available upon request.
1
45MLA Controllers
Description Cat. No.
45MLA controller – I/O 45MLA-CTRL
45MLA controller – RS-485 45MLA-CTRL-485
45MLA controller – analog 45MLA-CTRL-ALG
45MLA controller – basic 45MLA-CTRL-BSC
45MLA controller – CAN 45MLA-CTRL-CAN
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Photoelectric Sensors
Sensors
Part ejection/counting
– A 45AST uses two-
dimensional scanning
technology to sense an
object regardless of its
orientation. This is ideal
for the detection and
counting of parts being
ejected from a machine.
Photoelectric
Sensors
6-38
Sensors
45AST Area and Bin Picking Arrays
Housing Height Sensing Height Sensing Distance Resolution
[mm (in.)] [mm (in.)] Response Time [m (ft.)] [mm (in.)] Output Cat. No.
100 (3.9) 50 (2) 4 ms 0.5…2 (1.6…6.5) 15 (0.59) PNP 45AST-1JPB1-F4
150 (5.9) 100 (3.9) 8 ms 0.15…0.8 (0.5…2.6) 11 (0.43) PNP 45AST-1JPB2-F4
150 (5.9) 100 (3.9) 8 ms 0.5…2.5 (1.6…8.2) 13 (0.51) PNP 45AST-1JPB3-F4
200 (7.9) 150 (5.9) 8 ms 0.15…0.8 (0.5…2.6) 17 (0.66) PNP 45AST-1JPB4-F4
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Photoelectric Sensors
Sensors
Optical Fork
45LSP
• Detects objects as small as 0.2 mm (0.008 in.)
• Highly visible status indication on both sides
• Through-hole, threaded hole, or dovetail mounting
• Gap size up to 120 mm (4.7 in.)
• Remote teach and teach button lock (4-pin models)
• No alignment required
• IP67 rated
120 mm
80 mm
50 mm
30 mm
Photoelectric
Sensors
6-40
Sensors
Optical Fork
Sensing Mode Light Source Sensing Gap [mm (in.)] Sensitivity Adjustment Output Configuration Response Time Cat. No. 1
Connected Components
Simpler, faster, cost-effective
machine building.
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Photoelectric Sensors
Sensors
Fiber Optic
45FPL
• Long range (2x standard models)
• Large back-lit display
• High-speed and long-range modes
• DIN Rail or side mounting
• Push button static or dynamic teach
• Use with fiber optic cables up to 2.2 mm (0.09 in.)
in diameter
Photoelectric
Sensors
6-42
Sensors
45FPL Fiber Optic
Sensitivity Output
Sensing Mode Sensing Distance Light Source Adjustment Configuration Response Time Cat. No. 1
Selectable L.O./D.O.,
45FPL-2LGE-Y3
Depends on fiber NPN, 25 mA
Small aperture fiber Long range: 1.8 ms and
optic cable selected Visible red Push button
optic High speed: 0.19 ms
on 6-44 Selectable L.O./D.O.,
45FPL-2LHE-Y3
PNP, 32 mA
1
The suffix -Y3 describes a 3-pin Pico (M8) QD on a 150 mm (6 in.) pigtail.
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Photoelectric Sensors
Fiber Optic Cables
Sensors
Plastic
• Best used with visible light sources
• High flex applications
• Cost effective
Glass
• Suitable for visible or infrared light source
• High temperature applications
• Chemically resistant
Photoelectric
Sensors
6-44
Sensors
Glass Fiber Optic Cables for Use with These Small Aperture Sensors:
• 45FPL-xxxx
• Series 9000 42G*F-910x
Threaded M6 x 1 straight tip Brass 2.2 (0.09) Stainless steel 63 (2.5) 43GR-TAB20SS
Transmitted Beam Cables for Small Aperture Sensors [2.2 mm/0.09 in.] 2
Threaded M6 x 1 straight tip Brass 1.6 (0.062) Stainless steel 215 (8.5) 43GT-TAB15SS
Right angle tip with M6 x 0.75 mm thread Stainless steel 1.2 (0.046) Stainless steel 203 (8.0) 43GT-TIS10SS
Threaded M4 x 0.7 mm with right angle tip Stainless steel 1.2 (0.046) Stainless steel 203 (8.0) 43GT-TDS10SS
Note: The standard length for glass fiber optic cables is 0.91 m (36 in.) from tip to tip.
Plastic Fiber Optic Cables for Use with These Small Aperture Sensors:
• 45FPL-xxxx
• Series 9000 42G*F-910x
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Proximity Sensors
Sensors
Sensor Selection
Inductive proximity sensors provide non-contact detection of metal objects across relatively short distances
(up to 2.5 inches or 65 mm). Sensor size, along with whether the sensor has shielded (flush-mountable) or
unshielded (non flush-mountable) construction, dictates sensing range. Other factors/functions to consider
include output and connection type, environmental protection rating, power requirements and proximity to
electrical fields (i.e. weld field immunity).
Allen-Bradley® inductive proximity sensors set the standard for ruggedness, reliability and application
flexibility. We offer one of the industry’s widest sensor offerings serving the full spectrum of your needs,
from light-duty packaging applications to the punishing environments on automotive welding equipment
or the harsh washdowns in food processing plants. Below is a quick selection guide for our most popular
products – to see our complete line of sensors, go to http://ab.rockwellautomation.com.
Inductive Sensors
8 2&3 3, 4, 6
18 5, 8, 12 8, 12, 20
871TM 8 3 6
30 10 & 20 15 & 40
871TS 12 4 4&8
Proximity Sensors
6-46
Sensors
Housing Sensing Sensing
Diameter/ Range Range
Dimensions Shielded Unshielded Enclosure 2-wire 3-wire 4-wire 2-wire 2-wire
Application (mm) (mm) (mm) Ratings DC DC DC AC AC/DC
871Z 12 2 4
Welding 18 5 8 IP67 4 4
30 10 15
871ZT 12 3 8
Welding 18 5 12 IP67 4
30 10 20
871 VersaCube
40 x 40 20 40 All units IP67 &
Material 1200 psi wash
Handling & down rated 4 4
Welding (Selected units
40 x 40 WFI 15 & 20 25 & 40 meet IP69K)
5 1 & 1.5 NA
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Proximity Sensors
Sensors
Miniature
871C
• Miniature housings for space-critical applications
• Extended sensing range
• Stainless steel housing
• Quick disconnect and cable options
• Fully integrated electronics
22 mm
Actual size
20
15
10
5
Gripper application – Two 871C inductive sensors
detecting open position of gripper jaws
Proximity Sensors
6-48
Sensors
3-wire DC
Nominal Sensing Switching Housing
Barrel Distance Output Frequency Length Thread Length
Diameter [mm (in.)] Shielded Configuration [Hz] [mm (in.)] [mm (in.)] Connection Type Cat. No.
2 m cable 871C-MM1NP3-E2
3 mm, smooth –
6 in. Pico QD pigtail 871C-MM1NP3-AP3
1 (0.04) 22 (0.87)
4 mm, 2 m cable 871C-M1NP4-E2
19 (0.74)
threaded 6 in. Pico QD pigtail 871C-M1NP4-AP3
Yes N.O., PNP 3000
25 (0.98) 2 m cable 871C-MM2NP4-E2
4 mm, smooth –
38 (1.50) Pico QD 871C-MM2NP4-P3
1.5 (0.06)
5 mm, 25 (0.98) 20 (0.79) 2 m cable 871C-M2NP5-E2
threaded 38 (1.50) 23 (0.90) Pico QD 871C-M2NP5-P3
IO-Link enabled.
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Proximity Sensors
Sensors
WorldProx™
872C
• General purpose
• Wide range of options
• Standard, extended and long range
• Extended range and long range models offer up to
three times standard sensing range
• Multiple connection styles
Conveyor application – Two 872CWorldProx sensors detecting Paper tension – A pair of WorldProx sensors detecting
presence of a part bin on a conveyor belt the tension roller position for speed control
Proximity Sensors
6-50
Sensors
3-Wire DC Standard Barrel
Barrel Nominal Sensing Output Switching Housing Length Thread Length Connection
Diameter Distance [mm (in.)] Shielded Configuration Frequency [Hz] [mm (in.)] [mm (in.)] Type 1 Cat. No.
6.5 mm,
3 (0.12) Yes 1,000 66.0 (2.59) – 872C-M3NP7-D4
smooth
2 (0.08) Yes 55 (2.17) 872C-D2NP8-D4 2, 3
3 (0.12) No 60 (3.62) 872C-D3NP8-D4 2, 3
2500 30 (1.18)
8 mm 3 (0.12) Yes 55 (2.17) 872C-M3NP8-D4 2, 3
4 (0.16) No 60 (3.62) 872C-N4NP8-D4 2, 3
6 (0.23) No 500 66.0 (2.59) 40.0 (1.57) 872C-N6NP8-D4
3 (0.12) Yes 64.3 (2.53) 872C-D3NP12-D4
1300
4 (0.16) No 72.4 (2.85) 872C-D4NP12-D4
38.1 (1.50)
4 (0.16) Yes 800 64.3 (2.53) 872C-M4NP12-D4
12 mm
8 (0.31) No 1000 70 (2.76) 872C-N8NP12-D4
6 (0.23) Yes 800 60.0 (2.36) 40.0 (1.57) 872C-M6NP12-D4
10 (0.39) No N.O./PNP 400 60.0 (2.36) Micro QD 872C-N10NP12-D4
5 (0.2) Yes 65.5 (2.58) 872C-D5NP18-D4
1500
8 (0.31) No 75.5 (2.97) 38.1 (1.50) 872C-D8NP18-D4
8 (0.31) Yes 500 75 (2.95) 872C-M8NP18-D4
18 mm
12 (0.47) No 1000 75.5 (2.97) 872C-N12NP18-D4
12 (0.47) Yes 500 65.5 (2.58) 38.1 (1.50) 872C-M12NP18-D4
20 (0.79) No 200 63.5 (2.5) 32.0 (1.25) 872C-N20NP18-D4
10 (0.39) Yes 1000 64.3 (2.53) 48.3 (1.90) 872C-D10NP30-D4
15 (0.59) No 76.5 (3.01) 42.5 (1.67) 872C-D15NP30-D4
100
15 (0.59) Yes 64.3 (2.53) 48.3 (1.90) 872C-M15NP30-D4
30 mm
20 (0.79) No 1000 76.5 (3.01) 42.5 (1.67) 872C-N20NP30-D4
22 (0.86) Yes 200 73.5 (2.89) 52.0 (2.04) 872C-M22NP30-D4
40 (1.57) No 100 73.5 (2.89) 42.0 (1.65) 872C-N40NP30-D4
1
For additional connection types, please visit our online product directory.
3
Load Current: ≤ 100 mA
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Proximity Sensors
Product Selection
Sensors
Proximity Sensors
6-52
Sensors
2-Wire DC
Barrel Nominal Sensing Output Switching Housing Length Thread Length Connection
Diameter Distance [mm (in.)] Shielded Configuration Frequency [Hz] [mm (in.)] [mm (in.)] Type 1 Cat. No.
For additional connection types, please visit our online product directory.
1
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Proximity Sensors
Product Selection
Sensors
2-Wire AC
Barrel Nominal Sensing Output Switching Housing Length Thread Length Connection
Diameter Distance [mm (in.)] Shielded Configuration Frequency (Hz) [mm (in.)] [mm (in.)] Type 1 Cat. No.
2 (0.08) 15 872C-A2N12-R3
Y 45.0 (1.77)
4 (0.16) 20 872C-F4N12-R3
12 mm 75.0 (2.95)
4 (0.16) 15 872C-A4N12-R3
N 40.0 (1.57)
8 (0.31) 20 872C-G8N12-R3
5 (0.20) 15 872C-A5N18-R3
Y 60.0 (2.36)
8 (0.31) 20 872C-F8N18-R3
18 mm N.O. 80.0 (3.15) Micro QD
10 (0.39) 15 872C-A10N18-R3
N 52.0 (2.05)
12 (0.47) 20 872C-G12N18-R3
10 (0.39) 15 872C-A10N30-R3
Y 50.0 (1.96)
15 (0.59) 20 872C-F15N30-R3
30 mm 80.0 (3.15)
15 (0.59) 15 872C-A15N30-R3
N 38.0 (1.50)
30 (1.18) 20 872C-G30N30-R3
For additional connection types, please visit our online product directory.
1
Proximity Sensors
6-54
Sensors
2-Wire AC/DC
Barrel Nominal Sensing Output Switching Housing Length Thread Length Connection
Diameter Distance [mm (in.)] Shielded Configuration Frequency (Hz) [mm (in.)] [mm (in.)] Type 1 Cat. No.
diameter in mm.
≤300 mA for 12 mm units, and ≤350 mA for 18 and
Load Current
30 mm units
Housing Material Nickel-plated brass barrel, plastic face (PBT)
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Proximity Sensors
Stainless Steel – Weld Field Immune
Sensors
871TM
• Heavy duty stainless steel face and barrel
• IP69K and 1200 psi washdown rated
• Chemical and abrasion resistant
• Long range models offer equal sensing distance
for all metals
• Long range weld field immune up to 40mT (select models)
• IO-Link enabled (select models)
Specially formulated
epoxy
Welding Applications
Select weld field immune models are ideal for welding
environments and other applications where strong
magnetic fields are present.
Proximity Sensors
6-56
Sensors
3-Wire DC (weld field immune select models)
Weld Switching Housing
Barrel Nominal Sensing Field Output Frequency Length Thread Length Connection
Diameter Distance [mm (in.)] Shielded Immune Configuration [Hz] [mm (in.)] [mm (in.)] Type Cat. No.
3 (0.12) Yes No 700 66 (2.59) 46 (1.81) Micro QD 871TM-M3NP8-D4
8 mm 3 (0.12) Yes Yes 400 60 (2.36) 45 (1.77) Pico QD 871TM-MW3NP8-P3
6 (0.23) No No 700 66 (2.59) 42 (1.65) 871TM-N6NP8-D4
2 (0.08) 75 61 (2.40) 26.4 (1.04) 871TM-DH2NP12-D4
No
6 (0.23) Yes 400 60 (2.36) 41 (1.61) 871TM-M6NP12-D4
12 mm 6 (0.23) Yes 400 60 (2.36) 41 (1.61) 871TM-MW6NP12-D4
4 (0.16) 70 61 (2.40) 28 (1.10) 871TM-DH4NP12-D4
No No
10 (0.39) 400 60 (2.36) 36 (1.42) 871TM-N10NP12-D4
5 (0.20) N.O./PNP 60 65 (2.55) 41.7 (1.64) 871TM-DH5NP18-D4
No
10 (0.39) Yes 200 63.5(2.5) 42.5 (1.67) Micro QD 871TM-M10NP18-D4
18 mm 10 (0.39) Yes 400 63.5(2.5) 42.5 (1.67) 871TM-MW10NP18-D4
8 (0.31) 40 65 (2.55) 41.7 (1.64) 871TM-DH8NP18-D4
No No
20 (0.79) 200 63.5 (2.5) 35.5 (1.40) 871TM-N20NP18-D4
10 (0.39) 40 66.3 (2.61) 41.9 (1.65) 871TM-DH10NP30-D4
Yes
20 (0.79) 80 63.5 (2.5) 42.5 (1.67) 871TM-M20NP30-D4
30 mm No
15 (0.59) 30 66.3 (2.61) 39.4 (1.55) 871TM-DH15NP30-D4
No
40 (1.57) 80 63.5 (2.5) 35.5 (1.40) 871TM-N40NP30-D4
IO-Link enabled.
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6-108…6-109
Proximity Sensors
Product Selection
Sensors
2-Wire DC
Barrel Nominal Sensing Output Switching Housing Length Thread Length Connection
Diameter Distance [mm (in.)] Shielded Configuration Frequency (Hz) [mm (in.)] [mm (in.)] Type Cat. No.
5 (0.20) Y 871TM-DH5NE18-D4
18 mm N.O. 60 65.0 (2.56) 41.7 (1.64) Micro QD
8 (0.31) N 871TM-DH8NE18-D4
Proximity Sensors
6-58
Sensors
2-Wire AC/DC
Nominal Sensing Output Switching Housing Length Threaded Length
Barrel Diameter Distance [mm (in.)] Shielded Configuration Frequency [Hz] [mm (in.)] [mm (in.)] Cat. No.
3 (0.12) Yes 35 38.4 (1.51) 871TM-B3N12-R3
12 mm 83.4 (3.28)
4 (0.16) No 20 31.5 (1.24) 871TM-B4N12-R3
5 (0.20) Yes 20 60 (2.36) 871TM-B5N18-R3
18 mm N.O. 84.3 (3.32)
8 (0.31) No 15 48.2 (1.90) 871TM-B8N18-R3
10 (0.39) Yes 15 61.3 (2.41) 871TM-B10N30-R3
30 mm 85.7 (3.37)
15 (0.59) No 12 46.1 (1.81) 871TM-B15N30-R3
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Proximity Sensors
Food and Beverage
Sensors
871TS
• Corrosion-resistant stainless steel housing with FDA
Certified PPS sensing face
• IP67, IP68, and IP69K enclosure ratings
• Extended sensing range
• Extended temperature rating
• ECOLAB and Johnson Diversey Certified
• Smooth barrel models for sanitary applications
(18 mm models)
• Laser etched product markings
871TS Sensor
Sanitary application
Proximity Sensors
6-60
Sensors
4-Wire DC
Barrel Barrel Nominal Sensing Output Switching Housing Length Thread Length Connection
Diameter Type Distance [mm (in.)] Shielded Configuration Frequency (Hz) [mm (in.)] [mm (in.)] Type Cat. No.
Need Help?
The Rockwell Automation Support Center
is your 24/7 support for the answers you
need now.
www.rockwellautomation.com/
support/overview.page
Enclosure Type Rating IP67, IP68, and IP69K (IEC 529) Right angle mounting bracket 871A-BRN 1
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Proximity Sensors
Sensors
Proximity Sensors
6-62
Sensors
3-Wire DC
Nominal Sensing Switching Housing
Barrel Distance Output Frequency Length Thread Length Connection
Diameter [mm (in.)] Shielded Configuration [Hz] [mm (in.)] [mm (in.)] Type Cat. No.
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Proximity Sensors
Sensors
Proximity Sensors
6-64
Sensors
3-Wire DC
Nominal Sensing Switching Housing
Barrel Distance Output Frequency Length Thread Length Connection
Diameter [mm (in.)] Shielded Configuration [Hz] [mm (in.)] [mm (in.)] Type Cat. No.
18 mm 5 (0.20) Yes N.O., PNP 15 80.0 (3.15) 60.0 (2.36) Micro QD 871Z-DW5NP18-D4
2-Wire AC/DC
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Proximity Sensors
Miniature Rectangular
Sensors
871FM
• Space-critical applications
• Equal sensing distance for all metals (select models)
• Cable, Micro QD, Pico QD, and Pico QD on 6-inch pigtail
• Stainless steel, chrome-plated brass and plastic housings
• IP67 or IP69K rated
• Factor-1/equal sensing auto detect NPN or PNP on power-up
for 871FM Metal Flat Pack
5 mm x 22 mm x 5 mm (W x L x H) 30 mm x 52 mm x 14 mm
(actual size) 20 mm x 32 mm x 8 mm (W x L x H) (W x L x H) (actual size)
(actual size)
871FM Miniature Rectangular sensors can be applied where traditional tubular proximity sensors cannot, whether you’re trying to sense
small parts, space is at a premium, or both.
Proximity Sensors
6-66
Sensors
3-Wire DC
Dimensions Nominal Sensing Output Switching Weld
w x h x d [mm (in.)] Distance [mm (in.)] Shielded Configuration Frequency (Hz) Immune Connector Type Cat. No.
5 x 22 x 5 0.8 (0.03) Y 5,000 – 871FM-M1NP5-E2
2 m cable
(0.19 x 0.86 x 0.19) 1.5 (0.05) Y 3,000 – 871FM-M2NP5-E2
5 x 25 x 5 0.8 (0.03) Y 5,000 – Pico QD with 6" pigtail 871FM-M1NP5-AP3
(0.20 x 0.98 x 0.20)
5 x 25 x 5 1.5 (0.05) Y 3,000 – Pico QD with 6" pigtail 871FM-M2NP5-AP3
(0.20 x 0.98 x 0.20)
N.O., PNP
8 x 35 x 8 2 (0.07) Y 3,000 – 871FM-M2NP8-E2
2 m cable
(0.31 x 1.37 x 0.31) 3 (0.11) N 1,000 – 871FM-N3NP8-E2
8 x 50 x 8 2 (0.07) Y 3,000 – Pico QD 871FM-M2NP8-P3
(0.31 x 1.97 x 0.31)
28 x 16 x 11 2 (0.07) Y 600 – Pico QD 871FM-D2NP11-P3
(1.10 x 0.62 x 0.43)
≤200 No PVC Pigtail, DC Micro QD, 4-pin 871FM-M7BA20-FD02
20 x 8 x 32 ≤200 No PVC Cable, 2m 871FM-M7BA20-E2
7 (0.27) Y
(0.78 x 0.31 x 1.25)
Yes - ToughCoat Finish™ PVC Pigtail, DC Micro QD, 4-pin,
≤50 weld slag coating Weld tube cable protection 871FM-MV7BA20-FD02X
≤200 No PVC Pigtail, DC Micro QD, 4-pin 871FM-M10BA30-FD02
30 x 14 x 52 Complementary ≤200 No PVC Cable, 2m 871FM-M10BA30-E2
10 (0.39) Y
(1.18 x 0.55 x 2.04) N.O/N.C., auto
detect NPN Yes - ToughCoat Finish PVC Pigtail, DC Micro QD, 4-pin, 871FM-MV10BA30-FD02X
≤50
or PNP on weld slag coating Weld tube cable protection
20 x 8 x 32 power-up
7 Y <=200 No PVC Pigtail, DC Pico QD, 4-Pin 871FM-M7BA20-FP02
(0.78 x 0.31 x 1.25)
20 x 8 x 32 Yes - ToughCoat Finish
7 Y <=50 PVC Pigtail, DC Pico QD, 4-Pin 871FM-MV7BA20-FP02X
(0.78 x 0.31 x 1.25) weld slag coating
30 x 14 x 52 10 Y <=200 No PVC Pigtail, DC Pico QD, 4-Pin 871FM-M10BA30-FP02
(1.18 x 0.55 x 2.04)
30 x 14 x 52 Yes - ToughCoat Finish
10 Y <=50 PVC Pigtail, DC Pico QD, 4-Pin 871FM-MV10BA30-FP02X
(1.18 x 0.55 x 2.04) weld slag coating
IO-Link enabled.
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6-108…6-109
Proximity Sensors
Sensors
Mounting
Proximity Sensors
6-68
Sensors
4-Wire DC 1
Nominal
Dimensions Sensing Switching
wxhxd Distance Output Frequency Weld Field
[mm (in.)] [mm (in.) Shielded Configuration (Hz) Immune Connector Type Cat. No.
20 (0.79) Y 871P-D20BP40-D4
Y
40 x 68.2 x 40 40 (1.57) N 871P-D40BP40-D4
(1.57 x 2.68 x 1.57) 20 (0.79) Y Yes - ToughCoat 871P-DV20BP40-D4
Finish™ weld slag
40 (1.57) N coating 871P-DV40BP40-D4
20 (0.79) Y 871P-D20BP40-D4
Y
40 x 68.2 x 40 40 (1.57) N 871P-D40BP40-D4
(1.57 x 2.68 x 1.57) 20 (0.79) Y Yes - ToughCoat 871P-DV20BP40-D4
N.O. and N.C., Finish™ weld slag
40 Micro QD
40 (1.57) N PNP coating 871P-DV40BP40-D4
20 (0.79) Y Y 871P-DP20BP40-D4
40 (1.57) N Y 871P-DP40BP40-D4
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Proximity Sensors
Sensors
Shielded and
unshielded Protected against
weld-field and
radio interference
Wide voltage
range
Two indicator LEDs
Proximity Sensors
6-70
Sensors
2-Wire AC/DC
20 (0.79) Y 30 871P-B20N40-R3
N
40 (1.57) N 20 871P-B40N40-R3
40 x 68.7 x 40 Micro QD
N.O.
(1.57 x 2.70 x 1.57) (1/2-20 UNF-2A)
15 (0.59) Y 30 871P-BW15N40-R3
Y
25 (0.98) N 20 871P-BW25N40-R3
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Proximity Sensors
Sensors
Flat Pack
871F
• General purpose and weld-field immune versions
• Sensing ranges up to 65 mm (2.55 in.)
• Through-hole or DIN Rail mounting
• Complementary N.O. and N.C. outputs
Mounting Requirements
Shielded units must be fully embedded in mild
steel to achieve maximum sensing distance.
Proximity Sensors
6-72
Sensors
4-Wire DC
Dimensions Weld Field Nominal Sensing Output Switching Connector
w x h x d [mm (in.)] Immune Distance [mm (in.)] Shielded Configuration Frequency (Hz) Type Cat. No.
50 (1.96) Y 871F-P50BP80-D4
N 100
65 (2.55) N 871F-N65BP80-D4
83 x 94 x 40 N.O. and N.C.,
Micro QD
(3.26 x 3.70 x 1.57) PNP
40 (1.57) Y 871F-PW40BP80-D4
Y 15
50 (1.96) N 871F-NW50BP80-D4
2-Wire AC/DC
Dimensions Weld Field Nominal Sensing Output Switching Connector
w x h x d [mm (in.)] Immune Distance [mm (in.)] Shielded Configuration Frequency (Hz) Type Cat. No.
50 (1.96) Y 871F-R50N80-R3
N
65 (2.55) N 871F-K65N80-R3
83 x 94 x 40 Micro QD
N.O. 10
(3.26 x 3.70 x 1.57) (1/2-20 UNF-2A)
40 (1.57) Y 871F-JW40N80-R3
Y
50 (1.96) N 871F-KW50N80-R3
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Proximity Sensors
Sensors
Capacitive
875C and 875CP
• Metal, nonmetal solid, and liquid sensing
• Adjustable sensing distance
• Ni-plated brass (875C) or plastic (875CP) housings
• NEMA 12 and IP67 (IEC 529) enclosure
• Cable or quick-disconnect styles
Proximity Sensors
6-74
Sensors
3-Wire DC
Nominal Sensing Distance Output Connection
Barrel Diameter Housing Material [mm (in.)] Shielded Configuration Type Cat. No. 1
2 m cable 875C-M5NP18-A2
Ni-plated brass 1…5 (0.04…0.20) Yes
3-pin Pico QD 875C-M5NP18-P3
18 mm
2 m cable 875CP-N8NP18-A2
Plastic 2…8 (0.08...0.31) No
3-pin Pico QD 875CP-N8NP18-P3
2 m cable 875CP-NM30NP34-A2
34 mm Plastic 7…30 (0.28...1.18) No
4-pin Micro QD 875CP-NM30NP34-D4
The -A2 suffix describes a 2 m cable; -P3 suffix describes a Pico (M8) QD connector; and -D4 suffix describes a Micro (M12) QD connector.
1
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Ultrasonic Sensors
18, 30 and 38.8 mm Plastic
Sensors
A Sound Solution
The 873P ultrasonic sensors use reflected sound waves to detect targets – such as clear, shiny, or non-reflective
objects – that can be challenging for other sensing technologies. The 873P sensors offer a wide range of operating
voltages, simple push-button setup and a synchronization feature to reduce cross-talk between adjacent sensors.
Roll diameter and tank level – An 873P analog ultrasonic continuously measures roll diameter or tank level
and provides a proportional 4…20 mA or 0…10V DC output. If a dual discrete output sensor is used, one
switch point is set for low level indication and the other set for a full condition.
Ultrasonic Sensors
6-76
Sensors
18 and 30 mm Plastic Discrete and Analog
Switching Operating
Sensing Distance Beam Operating Frequency Transducer Temperature
[mm (in.)] 1 Angle Voltage [Hz] Output Type Resolution Response Time Frequency [C (F)] Cat. No. 2,3
Single Discrete
100…900
4 Hz 2 mm 125 ms 300 kHz 873P-D18P1-900-D4
(3.93…35.43) -20…+60 °
±7° 15…30V DC
200…2200 (-4…140 °)
1 Hz (1) PNP 3 mm 500 ms 200 kHz 873P-D18P1-2200-D4
(7.87…86.61)
350…6000 mm -20…+70 ˚
15° ±2° 12….30V DC 1 Hz 6 mm 500 ms 75 kHz 873P-D30P1-6000-D4
(13.8…236.2 in.) (-4…+158 °)
Analog
100…900 -20…+60 °
±7° 15…30V DC 500 ms 300 kHz 873P-D18AI-900-D4
(3.93…35.43) (-4…140 °)
2 mm
200…2500 -20…+70 °
14 ±1° 12…30V DC 4…20 mA 600 ms 150 kHz 873P-D30AI-2500-D4
(7.87…98.42) (-4…158 °)
350…6000 mm -20…+70 °
15° ±2° 12….30V DC 6 mm 600 ms 75 kHz 873P-D30AI-6000-D4
(13.8…236.2 in.) (-4…158 °)
N/A
100…900
300 kHz 873P-D18AV-900-D4
(3.93…35.43) -20…+60 °
±7° 500 ms
200…2200 (-4…140 °)
15…30V DC 0…10V DC 3 mm 200 kHz 873P-D18AV-2200-D4
(7.87…86.61)
350…6000 mm -20…+70 °
15° ±2° 6 mm 600 ms 75 kHz 873P-D30AV-6000-D4
(13.8…236.2 in.) (-4…158 °)
Dual Discrete and One Analog
200….2500 2 PNP & (1)
14 ±1° 15…30V DC 2 mm Analog = 150 kHz 873P-D30AVP2-2500-D5
(7.87…98.42) 0…10V DC -20…+70 °
2 Hz 600 ms, Discrete
250…3500 (-4…158 °)
15 ±2° 12…30V DC 4 mm =250 ms 112 kHz 873P-D30AIP2-3500-D5
(9.84…137.79)
2 PNP & (1)
4…20 mA 500 ms (digital
350…6000 mm 1 Hz (digital -20…+70 ˚
15° ±2° 12…30V DC 6 mm output),600 ms 75 kHz 873P-D30AIP2-6000-D5
(13.8…236.2 in.) output) (-4…+158 °)
(analog output)
1
Blind Zone = 0 mm to minimum sensing distance
2
The barrel diameter is indicated after the first D in the catalog number. For example, catalog number 873P-D18P1-400-D4 is an 18 mm barrel diameter and
873P-D30P1-2500-D4 is a 30 mm barrel diameter.
3
The -D4 suffix indicates a 4-pin DC Micro (M12) -QD and the -D5 suffix indicates a 5-pin DC Micro (M12) QD.
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Ultrasonic Sensors
Sensors
Film position detection – An 873M ultrasonic checks for Part counting – A right angle 873M counts bottles that,
continual feed of a clear wrap while monitoring tension. due to color, luster and clarity, might be difficult to sense
with photoelectric sensors.
Ultrasonic Sensors
6-78
Sensors
18 mm Metal General Purpose
Switching
Sensing Distance Sensing Operating Frequency Transducer Response
[mm (in.)] 1 Direction Voltage [Hz] Output Type Repeatability Frequency Time Cat. No.
Straight PNP, Selectable 873M-D18PO300-D4
13 <1%
10…30V DC N.O./N.C. 873M-D18RPO300-D4
Right
4…20 mA 873M-D18RAI300-D4
30…300 (1.18…11.8) angle 390 kHz 30 ms
15…30V DC 0…10V DC ±0.5% of full- 873M-D18RAV300-D4
N/A
10…30V DC 4…20 mA scale value 873M-D18AI300-D4
Straight
15…30V DC 0…10V DC 873M-D18AV300-D4
Straight PNP, Selectable 873M-D18PO800-D4
10…30V DC 4 <1%
N.O./N.C. 873M-D18RPO800-D4
Right
10…30V DC 4…20 mA 873M-D18RAI800-D4
50…800 (1.97…31.5) angle 255 kHz 100 ms
15…30V DC 0…10V DC ±0.5% of full- 873M-D18RAV800-D4
N/A
10…30V DC 4…20 mA scale value 873M-D18AI800-D4
Straight
15…30V DC 0…10V DC 873M-D18AV800-D4
Blind Zone = 0 mm to minimum sensing distance
1
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Limit Switches
Sensors
Oiltight Plug-in
802T
• Heavy duty
• Plug-in style
• Front mount
• Side rotary or side push styles
• Quick mode change (CW/CCW)
• Castle-lock head design
Limit
Switches
6-80
Sensors
Lever Type, Spring Return Standard and Low Operating Torque Models – Switch without Lever
Torque to Operate Travel to Operate Travel to Reset
No. of Circuits Lever Movement [N•m (lb•in.)] Contacts Maximum Travel Contacts Cat. No.
Specifications
UL Listed, CSA Certified, and CE Marked for all Product Selection Tools
Certifications
applicable directives
Available online or for download, our tools help
Enclosure Type Rating NEMA 4, 6P, and IP67 you access info while in the office or on the go.
-18…+110 ° (0…230 °) www.rockwellautomation.com/support/
Ambient Temperature
Wobble stick & cat whisker models: -18…+54 ° selection.page
[C (F)] (0…130 °)
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6-108…6-109
Limit Switches
Product Selection – Oiltight Plug-in
Sensors
2 CW or CCW 0.31 N•m (2.75 lb•in.) max. 70° max. 88° 32° max. 802T-AMP
Lever Type, Spring Return Neutral Position Models – Switch without Lever
No. of Circuits Torque to Operate, Max. Travel to Operate Contacts Maximum Travel Travel to Reset Contacts Cat. No.
Nylon wobble stick 0.51 N•m (4.5 lb•in.) max. 9° max. 10° 5° max. 802T-WSP
2
Wire cat whisker 0.06 N•m (8 oz•in.) max. 21° max. 28° 14° max. 802T-CWP
Limit
Switches
6-82
Sensors
Push Type, Spring Return – Complete Switch
802T-BTP
4 Top push rod 22.2 (5.0) 1.4 (0.057) max. 6.0 (0.236) 0.9 (0.034) max.
802T-DTP
1
Low energy models.
Specifications
UL Listed, CSA Certified, and CE Marked for all Connected Components
Certifications
applicable directives Simpler, faster, cost-effective
Enclosure Type Rating NEMA 4, 6P, and IP67 machine building.
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6-108…6-109
Limit Switches
Sensors
Patented Allen-Bradley
three-way fluoroelastomer
shaft seal
Pre-wiring
saves time
and eliminates
Highly resistant seals on cover,
cable entry, and wire strands internal wiring
prevent ingress of dust or fluids
Limit
Switches
6-84
Sensors
Pre-wired, Factory Sealed
Torque/Force to Travel to Operate Maximum Travel to Reset
Description Operate, Max. Contacts, Max. Travel Contacts, Max. Connection Type Cat. No.
RFID
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6-108…6-109
Limit Switches
Sensors
IEC 30 mm Metal
802K
• Rugged die-cast 30 mm housing
• Large selection of actuator heads
• Positive operation, forced disconnection of contacts
• Snap-acting, slow make before break, or slow break
before make contact blocks
• Two- or four-contact configurations
• IP66 enclosure
Various actuator
style options
30 mm IEC mounting
configuration
Multiple contact
orientation
Rugged die-cast
metal alloy enclosure
Limit
Switches
6-86
Sensors
IEC 30 mm Metal
Force/Torque to
Operator Type Operate, Max. Contacts Aux Contacts Contact Action Connection Type Cat. No.
Metal short lever 0.20 N•m (1.77 lb•in.) 4 N.C. – – 1/2 in. NPT conduit 802K-MSLB04E
Metal rod lever 0.34 N•m (3.01 lb•in.) 1 N.C. 1 N.O. Snap acting 1/2 in. NPT conduit 802K-MARS11E
Specifications
Need Help?
Certifications cULus Listed and CE Marked for all applicable directives The Rockwell Automation Support Center
Enclosure Type Rating IP66 is your 24/7 support for the answers you
need now.
Ambient Temperature
-25…+80 ° (-18…+176 °) www.rockwellautomation.com/
[C (F)]
support/overview.page
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6-108…6-109
Limit Switches
Sensors
Operating Levers
802T and 802M
• Use with 802T, 802M, and 802MC limit switches
• Adjustable and non-adjustable levers
• Fork levers
• Offset levers
• Rod levers
19.05 (0.749) 6.35 (0.25) 802T-W4C tracking to the Non-Plug-In devices using catalog number 802T-W1 levers.
radius rollers on front
Recommended for use with low-operating-torque switches.
3
Nylon R.H.
Micrometer 19.05 (0.749) 7.11 (0.28) 802T-W6 Not for use with catalog number 802M-NPY5 type switches.
4
adjustable
adjustment lever
1.5 in. radius 1 Steel R.H.
19.05 (0.749) 6.35 (0.25) 802T-W6A
adjustable
Non-adjustable offset
lever 1.44 in. radius Steel 19.05 (0.749) 6.35 (0.25) 802T-W12A 2
roller on front
Limit
Switches
6-88
Sensors
802K and 440P
• Use with all 440P safety and 802K non-safety lever
type limit switches
• Adjustable and non-adjustable levers
• Rod levers
• Spring rod levers
• Short levers with wide roller
• Telescopic arm levers
RFID
For more information on our complete family of limit switch products, please visit:
http://ab.rockwellautomation.com/Sensors-Switches/Limit-Switches 6-89
6-108…6-109
Limit Switches
Sensors
Side-mounting style
Limit
Switches
6-90
Sensors
Compact
Wobble stick 0.118 (1.04) – 15° 18° (Nominal Value) 11° (Nominal Value) 802B-CSACXSXC3
Top push booted head – 17.65 (3.97) 1.8 mm (0.071 in.) 5 mm (0.197 in.) 0.2 mm (0.008 in.) 802B-CSABBSXC3
Top push roller booted head – 17.65 (3.97) 1.8 mm (0.071 in.) 5 mm (0.197 in.) 0.2 mm (0.008 in.) 802B-CSADBSXC3
Top push panel mount – 11.77 (2.65) 1.8 mm (0.071 in.) 5 mm (0.197 in.) 0.2 mm (0.008 in.) 802B-CPABXSXC3
Top push roller panel mount – 11.77 (2.65) 1.8 mm (0.071 in.) 5 mm (0.197 in.) 0.2 mm (0.008 in.) 802B-CPADXSXC3
Specifications
UL Listed, CSA Certified, and CE Marked for all
Certifications
applicable directives Sales Offices and Distributors
Enclosure Type Rating NEMA 1, 3, 4, 6, 12, 13 and IP67 Our network of sales offices and distributors
offers exceptional knowledge and service
Operating Temperature to help you design, implement and support
-10…+70 ° (14…158 °)
[C (F)] your automation investment.
Contact Type SPDT form C www.rockwellautomation.com/
sales-partners/overview.page
Mechanical Life 10 million operations
RFID
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6-108…6-109
Limit Switches
Product Selection
Sensors
Precision
Travel to Operate
Force to Operate Contacts, Max. Maximum Travel Travel to Reset
Head Type [N (lb)] [mm (in.)] [mm (in.)] Contacts [mm (in.)] Mounting Cat. No.
2.45…3.43
Top push 0.4 (0.016) 5.9 (0.232) 0.05 (0.002) Side 802B-PSABXSX
(0.55…0.77)
2.45…3.43
Top push roller 0.5 (0.020) 4.1 (0.161) 0.05 (0.002) Side 802B-PSADXSX
(0.55…0.77)
Roller lever 5.59 (1.28) 4 (0.157) 10 (0.394) 0.4 (0.016) Side 802B-PSARXSX
Top push booted 7.85 (1.76) 2 (0.079) 7 (0.276) 0.1 (0.004) Side 802B-PSABBSX
Top push roller booted 4.9 (1.09) 1 (0.039) 4.5 (0.177) 0.12 (0.005) Side 802B-PSADBSX
Top push cross roller booted 4.9 (1.09) 1 (0.039) 4.5 (0.177) 0.12 (0.005) Side 802B-PSAD1BSX
Roller lever booted 6.28 (1.40) 5 (0.197) 11 (0.433) 0.4 (0.016) Side 802B-PSARBSX
Specifications
UL Listed, CSA Certified, and CE Marked for all
Certifications
applicable directives
Non-booted models: NEMA 1 and IP60
Enclosure Type Rating
Booted models: NEMA 1, 3, 4, and IP65
Operating Temperature
-10…+80 ° (14…176 °)
[C (F)]
Contact Type SPDT form C
Limit
Switches
6-92
Sensors
Small Precision
Travel to Operate
Force to Operate Contacts, Max. Maximum Travel Travel to Reset
Head Type [N (lb)] [mm (in.)] [mm (in.)] Contacts [mm (in.)] Mounting Cat. No.
Top push 11.8 (2.65) 1.5 (0.059) 3.9 (0.154) 0.2 (0.008) Side 802B-SSABXSX
Top push panel mount 11.8 (2.65) 1.5 (0.059) 4.5 (0.177) 0.2 (0.008) Side 802B-SPABXSX
Top push roller panel mount 11.8 (2.65) 1.5 (0.059) 4.5 (0.177) 0.2 (0.008) Side 802B-SPADXSX
Top push roller booted 6.86 (1.54) 1.5 (0.059) 4 (0.157) 0.2 (0.008) Side 802B-SSADBSX
Short hinge lever 3.92 (0.88) 6.2 (0.244) ± 1.2 12.2 (0.480) 1 (0.04) Side 802B-SSAH1XSX
Hinge lever 2.75 (0.62) 8.2 (0.323) ± 1.2 16.6 (0.645) 1.4 (0.055) Side 802B-SSAHXSX
Short roller lever 3.92 (0.88) 6.2 (0.244) ± 1.2 12.2 (0.480) 1 (0.04) Side 802B-SSAR1XSX
Roller lever 2.75 (0.62) 8.3 (0.327) ± 1.2 16.7 (0.657) 1.4 (0.055) Side 802B-SSARXSX
Specifications
UL Listed, CSA Certified, and CE Marked for all
Certifications
applicable directives
Product Selection Tools
Enclosure Type Rating NEMA 1, 3, 4, 6, 13 and IP67 Available online or for download, our tools help
Operating Temperature you access info while in the office or on the go.
-10…+80 ° (14…176 °)
[C (F)] www.rockwellautomation.com/support/
selection.page
Contact Type SPDT form C
RFID
For more information on our complete family of limit switch products, please visit:
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6-108…6-109
Encoders
Sensors
EtherNet/IP
842E
• EtherNet/IP Interface
• Single- and multi-turn
• Status indication LEDs
• Easy integration and setup in Studio 5000 Logix Designer®
• Fully compliant CIP sync and CIP motion support (842E-CM)
• Endless shaft
• Flash upgradable
• Use the EtherNet/IP Encoder • Use the Integrated Motion on EtherNet/IP Encoder for
• Provides position and velocity back to the Logix servo applications
controller on EtherNet/IP • Ideal applications: Kinetix® 5500 Servo drive
• Ideal applications: standard VFD drives applications that require auxiliary feedback or master
half axis for gearing/camming applications
Please see Product Selection on page 6-95 for complete catalog numbers.
1
Encoders
6-94
Sensors
EtherNet/IP
Description Single-/Multi-turn Shaft Size/Type Power Supply Resolution Connector Type Cat. No.
Solid shaft 10 mm with flat 842E-SIP4BA
Single-turn Solid shaft 3/8 in. with flat 18 bit 842E-SIP2BA
Hollow shaft 15 mm 842E-SIP12BA
EtherNet/IP Encoder
Solid shaft 10 mm with flat 842E-MIP4BA
Multi-turn Solid shaft 3/8 in. with flat 30 bit 842E-MIP2BA
Hollow shaft 1/2 in. 842E-MIP10BA
10…30V DC M12
Solid shaft 3/8 in. with flat 842E-CM-SIP2BA
Single-turn Solid shaft 3/8 in. with flat 18 bit 842E-CM-SIP1BA
Hollow shaft 1/2 in. 842E-CM-SIP10BA
CIP Motion Encoder EIP
Solid shaft 10 mm with flat 842E-CM-MIP4BA
Multi-turn Solid shaft 3/8 in. with flat 30 bit 842E-CM-MIP2BA
Hollow shaft 1/2 in. 842E-CM-MIP10BA
RFID
For more information on our complete family of encoder products, please visit:
http://ab.rockwellautomation.com/Motion-Control/Encoders 6-95
6-108…6-109
Encoders
Sensors
Sine Cosine/Serial
842HR
• Absolute feedback for position control
• High resolution incremental feedback for speed control
• Sine/Cosine differential interface
• Digital bi-directional RS-485 interface
• Compatible with Hiperface interface
• Internal diagnostic functions
Encoders
6-96
Sensors
Sine Cosine/Serial
Single-/Multi-turn Shaft Size/Type Power Supply Resolution Connector Type and Pinout Cat. No.
842HR-SJDN115FWY2
MS & 10-pin
Single-turn Solid shaft 3/8 in. with flat 842HR-SJDZ115FWY2
842HR-SJDZ115FWYD
5…12V DC 15 bit M23 & 17-pin
Solid shaft 3/8 in. with flat 842HR-MJDZ115FWYD
Solid shaft 3/8 in. with flat M23 & 17-pin 842HR-MJDN115FWYD
No. of Revolutions 4,096 (12 Bit), max. 10-pin encoder cable assembly 845-CA-C-10
Operating Speed 6,000 RPM, max. 3/8 in. bore flex coupling 845-FC-B-B
RFID
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Encoders
Sensors
Square Flange Easy servo flange mount 2.5 in. with Bell housing and
coupler, to protect encoder from
damage and contamination
Encoders
6-98
Sensors
General Purpose and Compact Incremental
Mounting Connector/ Connector Type &
Configuration Shaft Size Power Supply Output Configuration Cable Exit Pinout Cat. No. 1
RFID
For more information on our complete family of encoder products, please visit:
http://ab.rockwellautomation.com/Motion-Control/Encoders 6-99
6-108…6-109
Condition Sensing
Solid-State Pressure Sensors
Sensors
836P
Display
• -1…551 bar (-14.5 psi to 8,000 psi)
• Rotatable housing (320°) and head(330°)
• IO-Link Enabled
Non-Display
• -1…689 bar (-30 in. Hg to 10,000 psi)
• Multiple process connections available
• IP67 enclosure rating
92 mm (approx.)
have combined to manufacture the Solid-State 836P
Pressure Sensors, available in display and non-display Diameter:
models in rugged, compact housings with corrosion- 29 mm
resistant 316L solid-state sensor elements. x.)
(appro
33 mm
Features/Product Family
Standard 3 3
Sensor Model Flush Mount 3
Hygienic 3
-1 to 20 (-14.5 to 300) 3 3
Pressure Range Bar (psi) 0 to 550 (0 to 8,000) 3
0 to 689 (0 to 10,000) 3
NPT (male/female) 3 3
G BSPP (male/female) 3 3
Process Connection
SAE (male) 3 3
Sanitary 3
Vaccuum 3 3
Pressure Type Absoulute 3 3
Gauge 3 3
2 x PNP, IO -Link 3
Output Type 1 x PNP + 1 x Analog (4…20 mA), IO-Link 3
Analog (4…20 mA) 3
Connection Style 4 Pin DC Micro (M12) Integral QD 3 3
Condition Sensing
6-100
Sensors
Lower Pressure Pressure
Range Bar (psi) 1 Type Process Connection 1 Output Type Catalog No.
2 x PNP 836P-D1NFGA14PP-D4
-1...1 (-14.5...14.5) 1/4" NPT female
1 x PNP + 1 analog (4...20 mA) 836P-D1NFGA14PA-D4
1/4" NPT female 1 x PNP + 1 analog (4...20 mA) 836P-D1NFGB14PA-D4
836P- Display Model 4
-1...10 (-14.5...145) 1/4" NPT male 1 x PNP + 1 analog (4...20 mA) 836P-D1NMGB14PA-D4
G 1/4" BSPP male 1 x PNP + 1 analog (4...20 mA) 836P-D1GMGB14PA-D4
2 x PNP 836P-D2NFGA14PP-D4
0...1 (0...14.5) 1/4" NPT female
1 x PNP + 1 analog (4...20 mA) 836P-D2NFGA14PA-D4
2 x PNP 836P-D2NFGA36PP-D4
0...2.5 (0...36.2) 1/4" NPT female
1 x PNP + 1 analog (4...20 mA) 836P-D2NFGA36PA-D4
2 x PNP 836P-D2NFGB36PP-D4
1/4" NPT female
Gauge 2 1 x PNP + 1 analog (4...20 mA) 836P-D2NFGB36PA-D4
0...25 (0...362) 1/4" NPT male 1 x PNP + 1 analog (4...20 mA) 836P-D2NMGB36PA-D4
1 x PNP + 1 analog (4...20 mA) 836P-D2GFGB36PA-D4
G 1/4" BSPP female
2 x PNP 836P-D2GFGB36PP-D4
Flush Mount and 2 x PNP 836P-D2NFGC14PP-D4
Hygienic options 0...100 (0...1450) 1/4" NPT female
1 x PNP + 1 analog (4...20 mA) 836P-D2NFGC14PA-D4
are also available
2 x PNP 836P-D2NFGC36PP-D4
0...248 (0...3600) 1/4" NPT female
1 x PNP + 1 analog (4...20 mA) 836P-D2NFGC36PA-D4
2 x PNP 836P-D2NFGC58PP-D4
1/4" NPT female
0...400 (0...5800) 1 x PNP + 1 analog (4...20 mA) 836P-D2NFGC58PA-D4
SAE 7/16-20 UNF female 2 x PNP 836P-D2SFGC58PP-D4
1/4" NPT male 836P-N3NMGB14A-D4
-1.01...10 (-30 in. Hg...145)
1/4" NPT female 836P-N3NFGB14A-D4
0...1 (0...14.5) 1/4" NPT male 836P-N2NMGA14A-D4
836P- Non-Display
Model 1/4" NPT male 836P-N2NMGA30A-D4
0...2 (0...30)
1/4" NPT female 836P-N2NFGA30A-D4
1/4" NPT male 836P-N2NMGB10A-D4
0...6.89 (0...100)
Gauge 2 1/4" NPT female Analog (4...20mA) 836P-N2NFGB10A-D4
1/4" NPT male 836P-N2NMGB14A-D4
0...10 (0...145)
1/4" NPT female 836P-N2NFGB14A-D4
0...34 (0...500) 1/4" NPT male 836P-N2NMGB50A-D4
0...68 (0...1000) 1/4" NPT male 836P-N2NMGC10A-D4
0...206 (0...3000) 1/4" NPT male 836P-N2NMGC30A-D4
0...344 (0...5000) 1/4" NPT male 836P-N2NMGC50A-D4
836P- Pressure Sensor Accessories
IO-Link enabled.
Description Catalog No. 1
For additional pressure ranges and process connections
M12 x 1 Connector 889D-F4AC-2 configurations, please visit our online product directory.
2
Absolute pressure models also available.
M12 x 1 Right-angle connector 889D-R4AC-2 3
Compatible only with Series B, firmware version 5.012 or later.
IO-Link Master Module for POINT I/O™ 1734-4IOL 4
Hygienic and flush mount models available.
POINT I/O EtherNet/IP Adapter Module 1734-AENTR (dual-port Ethernet) 3
POINT I/O EtherNet/IP Adapter Module 1734 AENT (single Ethernet port) 3
ArmorBlock IO-Link Master 1732E-8IOLM12R
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6-108…6-109
Condition Sensing
Solid-State Temperature Switches
Sensors
837T, 837RTD
Display
• Temperature Range: -20…80 °C (-4…176 °F)
• Large visual display rotates 180°
Non-display
• Temperature range: -50…250 °C (-58…482 °F)
• IP67, IP69K enclosure ratings
Resistance Temperature Detector
• Temperature range:
-50…200 °C (-58…392 °F)
• Pt100, Pt1000 measuring elements
Condition Sensing
6-102
Sensors
837T Display Model
Catalog No.
Output: 1 PNP + 1 Analog
Process Connection Probe Length mm (inch) Temperature Range °C (°F) Output: 2 x PNP 4…20…mA
25 (0.98) 837T-D3N14A25PP-D4 837T-D3N14A25PA-D4
50 (1.96) 837T-D3N14A50PP-D4 837T-D3N14A50PA-D4
100 (3.93) 837T-D3N14B10PP-D4 837T-D3N14B10PA-D4
1/4" NPT Male
150 (5.9) 837T-D3N14B15PP-D4 837T-D3N14B15PA-D4
250 (9.84) 837T-D3N14B25PP-D4 837T-D3N14B25PA-D4
350 (13.7) -20…80 (-4…178) 837T-D3N14B35PP-D4 837T-D3N14B35PA-D4
25 (0.98) 837T-D3N12A25PP-D4 837T-D3N12A25PA-D4
50 (1.96) 837T-D3N12A50PP-D4 837T-D3N12A50PA-D4
1/2" NPT Male 100 (3.93) 837T-D3N12B10PP-D4 837T-D3N12B10PA-D4
150 (5.9) 837T-D3N12B15PP-D4 837T-D3N12B15PA-D4
250 (9.84) 837T-D3N12B25PP-D4 837T-D3N12B25PA-D4
25 (0.98) 837T-N1N14A25A-D4
50 (1.96) 837T-N1N14A50A-D4
100 (3.93) Standard 837T-N1N14B10A-D4
150 (5.9) -50…150 837T-N1N14B15A-D4
250 (9.84) 837T-N1N14B25A-D4
300 (11.81) (-58…302) 837T-N1N14B30A-D4
350 (13.7) 837T-N1N14B35A-D4
400 (15.75) 837T-N1N14B40A-D4
1/4” NPT Male 1 Analog 4…20 mA
25 (0.98) 837T-N2N14A25A-D4
50 (1.96) 837T-N2N14A50A-D4
100 (3.93) Extended Range 837T-N2N14B10A-D4
150 (5.9) 837T-N2N14B15A-D4
-50…250
Hygienic option 250 (9.84) 837T-N2N14B25A-D4
is also available 300 (11.81) (-58…482) 837T-N2N14B30A-D4
350 (13.7) 837T-N2N14B35A-D4
400 (15.75) 837T-N2N14B40A-D4
28 (1.1) 837RTD-N1N14A28P1-D4
30 (1.18) 837RTD-N1N14A30P1-D4
Standard
40 (1.57) -30…130 837RTD-N1N14A40P1-D4
50 (1.97) (-22…266) 837RTD-N1N14A50P1-D4
60 (2.36) 837RTD-N1N14A60P1-D4
65 (2.56) 837RTD-N1N14A65P1-D4
1/4” NPT Male Resistance Output
28 (1.1) 837RTD-N2N14A28P1-D4
30 (1.18) Extended Range 837RTD-N2N14A30P1-D4
40 (1.57) 837RTD-N2N14A40P1-D4
50 (1.97) -50…200 837RTD-N2N14A50P1-D4
60 (2.36) (-58…392) 837RTD-N2N14A60P1-D4
65 (2.56) 837RTD-N2N14A65P1-D4
Note: IO-Link Master Module (Catalog No. 1734-4lO1
or 1732E-8lOLM12R) is required for premier IO-Link
837T Temperature Sensor Accessories
integration experience. Description Catalog No.
DC Micro (M12) QD cordset, straight, 4-pin, 2 m (6.5 ft) 889D-F4AC-2
DC Micro (M12) QD cordset, right angle, 4-pin, 2 m (6.5 ft) 889D-R4AC-2
IO-Link Master Module for POINT I/O™ 1734-4lOL
ArmorBlock IP67 IO-Link Master 1732E-8IOLM12R
RFID
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6-108…6-109
Condition Sensing
Solid-State Flow Switches
Sensors
839E
• Flow rates from 0.03…3 m/s
• Rugged, corrosion-resistant stainless steel housing,
and sensing element
• RTD sensor technology
• Calorimetric measurement principle
• Independently programmable dual N.O./N.C. PNP outputs
or 4…20 mA analog output with single PNP output
• Operation and visualization via PC using
ReadWin 2000 software
Heater
Sanitary switch
Insulation layer
Sensor element
Condition Sensing
6-104
Sensors
Solid-State Flow Switches
Process Connection Probe Length [mm (in.)] Display Output Cat. No. 1
30 (1.18) 839E-DA1BN1A3D4
Dual PNP N.O./N.C. programmable
100 (3.93) 839E-DA1BN1A2D4
1/4 in. NPT (male)
30 (1.18) 839E-DC1BN1A3D4
4…20 mA + 1 PNP
100 (3.93) 839E-DC1BN1A2D4
30 (1.18) 839E-DA1BN2A3D4
Dual PNP N.O./N.C. programmable
100 (3.93) 839E-DA1BN2A2D4
1/2 in. NPT (male)
30 (1.18) 839E-DC1BN2A3D4
4…20 mA + 1 PNP
100 (3.93) 839E-DC1BN2A2D4
Yes
30 (1.18) 839E-DA1BN3A3D4
Dual PNP N.O./N.C. programmable
100 (3.93) 839E-DA1BN3A2D4
G 1/4 BSPP
30 (1.18) 839E-DC1BN3A3D4
4…20 mA + 1 PNP
100 (3.93) 839E-DC1BN3A2D4
30 (1.18) 839E-DA1BN4A3D4
Dual PNP N.O./N.C. programmable
100 (3.93) 839E-DA1BN4A2D4
G 1/2 BSPP
30 (1.18) 839E-DC1BN4A3D4
4…20 mA + 1 PNP
100 (3.93) 839E-DC1BN4A2D4
For sanitary connection options, please visit our online product directory.
1
RFID
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6-108…6-109
Condition Sensing
Solid-State Level Switches
Sensors
840E
• Piezoelectric effect technology
• Rugged, corrosion-resistant stainless steel housing and
sensing element
• DC Micro (M12) and DIN valve connection types
• Highly-visible status LED for process monitoring
• Complementary N.O./N.C. outputs
• Operation independent of the medium properties –
build up, changing media, turbulence, air bubbles,
foam, and vibration
Condition Sensing
6-106
Sensors
Solid-State Level Switches
Connector Type Process Connection Power Supply Cat. No.
Connected Components
Simpler, faster, cost-effective
machine building.
rockwellautomation.com/global/capabilities/
industrial-automation-control/
RFID
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6-108…6-109
RFID
High Frequency 13.56 MHz ICODE with
Sensors
EtherNet/IP Interface
56RF
• One- and two-channel EtherNet/IP interface available
• Embedded switch with Device Level Ring (DLR)
• Rugged transceiver styles for industrial locations
• 13.56 MHz high-frequency technology for light
industrial applications
• Tag memory options: 128 B, 2 KB and 8 KB
• Read/write speeds up to 625 B/s
• Different tag styles with sensing distances up to
185 mm (7.3 in.)
Manufacturing Application
Each tool, person, and machine has an RFID tag for validation and usage count.
Other Applications
• Automotive To see the entire video and others, go to:
• Packaging http://ab.rockwellautomation.com/
• AGV Sensors-Switches/RFID#applications
• Pharmaceutical
6-108
Sensors
High Frequency 13.56 MHz ICODE with EtherNet/IP Interface
Transceivers
Recommended Sensing
Dimensions [mm (in.)] Distance [mm (in.)] Max. Sensing Distance [mm (in.)] Cat. No.
Rectangular 80 x 90 (3.15 x 3.54) 100 (3.94) 168 (6.61) 56RF-TR-8090
Square 40 x 40 (1.57 x 1.57) 50 (1.97) 85 (3.35) 56RF-TR-4040
Cylindrical M30 35 (1.38) 60 (2.36) 56RF-TR-M30
Cylindrical M18 18 (7.09) 30 (1.18) 56RF-TR-M18
Tags
Description Type Memory Size Dimensions [mm (in.)] Cat. No.
Disc SLI 128 Bytes 16 (0.63) 56RF-TG-16
Disc SLI 128 Bytes 30 (1.18) 56RF-TG-30
Disc SLI 128 Bytes 50 (1.97) 56RF-TG-50
Disc - Mount on Metal SLI 128 Bytes 50 (1.97) 56RF-TG-50MOM
Disc - FRAM FRAM 2K Bytes 20 (0.79) 56RF-TG-20-2KB
Disc - FRAM FRAM 2K Bytes 30 (1.18) 56RF-TG-30-2KB
Disc - FRAM FRAM 2K Bytes 50 (1.97) 56RF-TG-50-2KB
Square - Hi Temp (220 °C (428 °F) max.) SLI 128 Bytes 50 x 50 (1.97 x 1.97) 56RF-TG-50HT
RFID
For more information on our complete family of Sensor products, please visit:
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6-108…6-109
Additional Sensor Products
Sensors
45CLR ColorSight
The 45CLR ColorSight™ is a compact color sensing
solution that offers high-end performance and
advanced features to address a broad range of
color-based inspection challenges.
• Concurrent sensing of three different colors
• Easy-to-use teach button (3 channels) and remote
teach (single channel)
• IP67 housing with 270° rotatable connector
6-110
Rectangular Inductive
Proximity Sensors
Our rectangular inductive proximity sensors offer sensing
ranges longer than those found in traditional cylindrical
housings. Choose from our many styles of rectangular sensors
for your welding applications and other environments.
• 802PR heavy duty limit switch style sensors (including
hazardous ___location models)
• 871L/872L limit switch style sensors
• 871F aluminum block sensors
• 871P can sensors
RFID
For more information on our complete family of Sensor products, please visit:
http://ab.rockwellautomation.com/Sensors-Switches 6-111
6-108…6-109
Additional Sensor Products
Sensors
6-112
Sensors
RFID
For more information on our complete family of Sensor products, please visit:
http://ab.rockwellautomation.com/Sensors-Switches 6-113
6-108…6-109
Additional Sensor Products
Notes
Sensors
6-114
RFID
For more information on our complete family of Sensor products, please visit:
http://ab.rockwellautomation.com/Sensors-Switches 6-115
6-108…6-109
Essential Components
Get the right components, at the right price, right when you need them.
Power Logic
VISIBLE
CIRCUIT BREAKERS ROTARY BLADE RELAYS & TIMERS
DISCONNECT SWITCHES DISCONNECT SWITCHES
CONTROL & LOAD SWITCHES IEC CONTACTORS NEMA CONTACTORS PROGRAMMABLE CONTROLLERS
IEC STARTERS NEMA STARTERS MOTOR PROTECTION CONTROL CIRCUIT & LOAD PROTECTION
POWER SUPPLIES
Operator Interface
POWER QUALITY & ENERGY MANAGEMENT
PROXIMITY SENSORS
Safety
LIMIT SWITCHES
SAFETY RELAYS EMERGENCY STOP DEVICES SAFETY LIMIT SWITCHES CONDITION SENSING
Index
Bulletin Number ....................... Page Bulletin Number ....................... Page Bulletin Number ....................... Page
22F PowerFlex 4M....................................1-70 440F..................................................................5-18 871C..................................................................6-48
25A PowerFlex 523...................................1-72 440G ....................................................5-30, 5-32 871F.................................................................. 6-72
25B PowerFlex 525................................... 1-74 440G-LZ..........................................................5-28 871FM..............................................................6-66
42BC..................................................................6-28 440K..................................................................5-24 871P......................................................6-68, 6-70
42BT...................................................................6-28 440L........................................................ 5-8, 5-12 871TM.............................................................. 6-56
42CA..................................................................6-20 440N.....................................................5-20, 5-22 871TS...............................................................6-60
42CM....................................................6-22, 6-24 440P.................................................... 5-46, 6-89 871Z..................................................................6-64
42CS..................................................................6-26 440R.....................................................5-40, 5-42 871ZT...............................................................6-62
42EF....................................................... 6-12, 6-14 440T................................................................. 5-34 872C................................................................. 6-50
42G.........................................................6-16, 6-18 442G................................................................. 5-36 873M.................................................................6-78
42JS......................................................................6-8 442L....................................................... 5-14, 5-16 873P...................................................................6-76
42JT.........................................................6-8, 6-10 445L....................................................... 5-10, 5-12 875C..................................................................6-74
42KD....................................................................6-6 450L-B.................................................................5-4 875CP...............................................................6-74
43GR.................................................................6-44 440L-E................................................................5-6 888D................................................................4-44
43GT.................................................................6-44 509.....................................................................1-50 888N................................................................ 4-45
43PR.................................................................. 6-45 512......................................................................1-52 888P................................................................. 4-45
43PT.................................................................. 6-45 513......................................................................1-52 888R.................................................................4-44
45AST.............................................................. 6-38 600.................................................................... 1-40 889D....................................................4-42, 4-43
45CRM..............................................................6-32 609.................................................................... 1-40 889N................................................................4-40
45DLA............................................................. 6-36 609TU.............................................................. 1-40 889P..................................................... 4-41, 4-43
45FPL............................................................... 6-42 609U................................................................ 1-40 889R..................................................................4-39
45LMS.............................................................. 6-30 700-CF.............................................................2-16 898D...............4-38, 4-42, 4-43, 4-48, 4-49
45LSP...............................................................6-40 700-FE.............................................................. 2-12 898P................................................................. 4-42
45LUM............................................................. 6-34 700-FS.............................................................. 2-12 898R........................................ 4-48, 4-43, 4-49
45MLA............................................................. 6-36 700-HA...............................................................2-2 931H..................................................................4-32
45PVA.............................................................. 6-38 700-HC..............................................................2-4 931S...................................................................4-32
56RF...............................................................6-108 700-HK...............................................................2-8 931U..................................................................4-32
100-C................................................................1-30 700-HL...............................................................2-6 937C................................................................. 4-34
100-E.................................................................1-34 700-HPS..........................................................2-18 937T.................................................................. 4-34
100-K................................................................1-28 700-HR.............................................................2-10 937Z.................................................................. 4-34
100S-C..............................................................1-36 700-K................................................................2-16 1408..................................................................2-44
100S-E..............................................................1-36 700-P................................................................2-14 1420..................................................................2-44
104-C................................................................1-30 700S-CF...........................................................2-18 1426..................................................................2-44
104-E.................................................................1-34 700S-P..............................................................2-18 1489...................................................................2-26
104-K.................................................................1-28 700S-PK...........................................................2-18 1492...................................................... 4-26, 4-30
104S-C..............................................................1-36 800B..................................................................3-22 1492-FB............................................................2-32
105-C............................................................... 1-44 800F...........................................................3-2, 3-8 1492-J.................................................................. 4-3
109-C............................................................... 1-44 800FD..................................................... 3-8, 3-10 1492-L................................................................. 4-3
112..................................................................... 1-46 800K..................................................................3-20 1492-P................................................................ 4-3
113..................................................................... 1-46 800T/H................................................. 3-12, 3-18 1492-PDE........................................................4-28
140G.....................................................................1-3 802B.................................................................6-90 1492-RCDA....................................................2-30
140M....................................................................1-3 802K..................................................... 6-86, 6-89 1492-SPM........................................................2-24
140MG................................................................1-3 802M................................................... 6-84, 6-88 1494C...............................................................1-22
150 SMC™ 3................................................. 1-64 802MC.............................................................6-84 1494U...............................................................1-20
150 SMC™ -50............................................. 1-68 802T..................................................... 6-80, 6-88 1494V................................................................1-22
150 SMC™ Flex........................................... 1-66 836P...............................................................6-100 1585.................................................................. 4-52
154..................................................................... 1-62 837RTD......................................................... 6-102 1585A............................................................... 4-55
156-C............................................................... 1-60 837T................................................................ 6-102 1585D...................................... 4-53, 4-55, 4-56
188-J..................................................................2-28 839E................................................................6-104 1585J........................................4-54, 4-55, 4-56
190E...................................................................1-42 840E...............................................................6-106 1606...................................................................2-41
191E...................................................................1-42 842E..................................................................6-94 1606-XLB........................................................2-36
193 E1 Plus.....................................................1-56 842HR..............................................................6-96 1606-XLE.........................................................2-36
193 E300.........................................................1-58 847H.................................................................6-98 1606-XLP........................................................2-36
193-K.................................................................1-54 847T.................................................................6-98 1606-XLS.........................................................2-37
193-T1...............................................................1-54 854J...................................................................3-26 1609-B............................................................. 2-42
194E...................................................................1-26 854K..................................................................3-26 1609-D............................................................ 2-42
194L...................................................................1-24 855B.................................................................. 3-34 1692...................................................................2-34
194R................................................................... 1-16 855H..................................................................3-32 2080...................................................... 2-20, 2-21
194U.................................................................. 1-18 855HM..............................................................3-32 2711R.................................................................3-36
300.................................................................... 1-48 855P...................................................................3-24 4983-DS.........................................................2-46
400.....................................................................1-38 855W.................................................................3-30 4983-DC......................................................... 2-48
440C................................................................. 5-38 856T...................................................................3-28 4983-PF.......................................................... 2-48
440E.................................................................5-44 871A.................................................................. 4-43
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Publication EC-CA100D-EN-P – August 2018 Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Supersedes Publication EC-CA100C-EN-P – July 2017