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FulFiller
Container Loading Systems

High Speed Bulk Product Loading for ISO Containers

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Introduction
Members of the Schenck Process Group, Stock Redler Ltd
are leading providers of feeding, automation and bulk
solids handling solutions.
The Schenck Process Group are global market leaders for
solutions in measuring and process technologies in
industrial weighing, feeding, screening and automation.
Always close to the customer, with an unrivalled global
network of operating companies we are your competent
global partner for weighing, feeding, screening and
automation solutions throughout the process industries.

Our philosophy is based on...

Continuous product development

Best practice approach to applications
Raising industry standards

Capabilities

Single machine
Multiple machines
System solutions
Installation & commissioning
Plant layout & integration
Engineering & contract management
Professional customer service approach

Industries

Power, Coal, Steel, Cement, Mineral Chemical,

Grain Processing, Brewing/Malting, Flour/Feed,
Food, Particle Board, Waste Water Treatment

The Schenck Process Group develops,

manufactures and markets a full range of
solutions, products and turnkey systems
on the basis of combining process
engineering expertise, reliable
components and field-proven technology.

Members of the Schenck Process

Group are:
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Bulk Shipping In Containers

The need to move bulk materials nationally

and internationally is increasing as
production operations consolidate and
rationalize. To reduce shipping costs,
logistics companies and manufacturers are
making use of lined and unlined 20 and
40ft bulk containers for material transport.

Stock Redler has developed the FulFiller

based on over 80 years of material
handling experience. The FulFiller design
reflects years of experience with our
previous container loading system which
established itself as the industry standard
over the course of twenty years use by
blue chip companies around the world.
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FulFiller
Container Loading made simple...

Belt Thrower Principle Key Dimensions

The FulFiller uses a throwing belt which is supported on two The key dimensions shown are required to ensure the
rollers and rotates at high speed. The material being loaded FulFiller operates efficiently. The height above the inlet is
falls onto the belt, is accelerated through 90° and thrown needed to ensure the quoted loading rates are achieved –
from the loader into the container. The throwing action the FulFiller will operate with lower headroom but with
minimises material degradation and is therefore ideal for all potentially reduced throughputs.
pellets and granules.

Materials Handled / Typical Capacities

The following materials are examples of those handled by
the FulFiller and in a typical installation will be loaded at the
rates shown:
Plastic granules 100 Te/hr Pellet feeds and meals 100 Te/hr
Chemical / fertilizer granules 120 Te/hr Soya beans 150 Te/hr
Wood pellets 80 Te/hr Refined sugar 200 Te/hr
Grain 90 Te/hr Rice 140 Te/hr

The high speed FulFiller allows a 20’ container to be loaded

in just 10 minutes.
Many other materials can be loaded using the FulFiller –
contact us to discuss your application.
FulFiller trials at your site can also be organised for tests on
your materials, normally on a free of charge basis.
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Standard Mounting Options

MFF CFF DMF

Mobile Forklift Frame Customer Fixed Frame Dedicated Mobile Frame

The thrower assembly can be mounted on a For single silo operations, the thrower can For multiple silo, driver controlled
Forklift Frame for maximum flexibility in be mounted on a fixed platform and operations – or where no forklift is
operation. The frame locates to the standard permanently connected to the silo and available – the thrower can be mounted on
container lugs and guarantees that the power supply. The container is reversed a mobile platform. The platform is moved
thrower is in the optimum position for into position and the thrower outlet under the required silo and connections
loading. Once mounted, the container and position adjusted using the hydraulic lift made to the silo drop chute before the
FulFiller can be driven under the required and turntable before connection of the container is reversed into position and the
silo and connected. The unit is supplied liner to the thrower outlet. liner connected to the thrower outlet.
ready to use and comes complete with a
power cable and plug for connection to a
local power supply.

* Alternative custom designs also available

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Modular Configuration
To exactly match your requirements, the FulFiller can
be configured using individual components:
Thrower
The basic thrower is ATEX certified for Zone 22 use and
is supplied with a fixed speed drive suitable for either 50
or 60Hz 3 phase power supplies. Variable speed drives
are available for certain applications on request. Built
into the thrower assembly is a radial fan for inflation of
container liners.
Mounting Frame
The thrower is mounted on one of three standard
frames – MFF, CFF & DMF variants. Additional non-
standard mounting arrangements can be considered
on request.

Controls
The standard control panel is ATEX
certified for Zone 22 use and is
supplied mounted on the thrower
assembly. The operator interface is
provided by a hand held controller
that is connected to the main panel
by a 5m long cable.
Hydraulic Lift
For use with either fixed or mobile
on
platforms, this allows vertical
adjustment of the thrower outlet to
match differing trailer and container
e heights. The lift is hydraulically
operated, powered from the main
control panel and has a lift range of
800mm.
Turntable
For use with fixed or platforms,
this allows directional adjustment
of the thrower outlet to offset
misalignment of the container.
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FloMaster
Circular Bin Discharger

Fitted beneath circular silos or bins

for the positive discharge of difficult
materials
No bridging or blockage at the
silo outlet
Compact construction
Versatile in material control
Single, Two or Three Stage units
Totally enclosed
Safe/good access for maintenance

Other Redler Technologies

MoveMaster
Conveyors & Elevators

Where industrial processes require

materials to be transported horizontally,
vertically or up inclines, Stock Redler Ltd
select the appropriate equipment based
on a careful analysis of each specific set
of conditions within the process.

Capacities 1-2000 tonnes per hr

Worldwide references

IntraBulk
Bulk Reception Unit

Above ground intake

Feed from road vehicle or loader
Fast vehicle turn around time
Can act as a buffer store
Controlled discharge into process
Modular heavy duty construction
Quick installation & commissioning

MaxiStore
Bridge Distribution System

Portside or inland applications

Used within new or existing
storage facility
Redler® En Masse conveying principle
Even distribution throughout the store
Maximises storage capacity

PortBulk
Mobile Reception Hopper

Portside applications
Grab entry into hopper
Integral dust suppression
Heavy duty construction
Outloading to vehicles
Outloading to transfer system
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Stock Redler Limited Schenck Process GmbH

Redler House Pallaswiesenstraße 100
Dudbridge, Stroud 64293 Darmstadt
Gloucestershire Germany
GL5 3EY England
T +44 (0) 1453 763 611 T +49 61 51-15 31 0
F +44 (0) 1453 763 582 F +49 61 51-15 31 11 72
[email protected] [email protected]
www.redler.com www.schenckprocess.com

Publication No. 28/01