I I

DOC. NO. KOC-P-003 Page 1 of 38 Revision 1

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KUWAIT OIL COMPANY (K.S.C.)

KOC STANDARD
FOR

MAINTENANCE PAINTINGICOATING OF
METAL SURFACES

DOC. NO.: KOC-P-003

ISSUING AUTHORITY :

STANDARDS DIVISION
 DOC. NO. KOC-Pa03 I Revision 1

KOC STANDARD
FOR

MAINTENANCE PAINTINGICOATING OF
METAL SURFACES

DOC. NO. : KOC-P-003

I
1

Rev.
13/7 1/1995

Dale
Issued as Standard

Desuption

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 TABLE OF CONTENTS

PAGE NO.

SCOPE 4

GENERAL 4

TERMINOLOGY 4

REFERENCE CODES AND STANDARDS 6

ENVIRONMENTAL CONDITIONS 8

HEALTH, SAFETY AND ENVIRONMENT 8

PAINTSICOATING MATERIALS 9

SURFACE PREPARATION 9

PAINTICOATING APPLICATION 12

INSPECTIONITESTING 15

QUALITY ASSURANCE 19

DOCUMENTATION 19

MAINTENANCE PAINTING SCHEDULES 20

APPENDICES

Appendix -1 PaintICoating Systems Table 21

Appendix - 2 Maintenance Painting Procedures 23

Appendix -3 Maintenance PaintingICoating Schedules 24

Appendix - 4 Maintenance Painting RecordIData Sheet 37

DOC. NO. KOC-P-003 I Page 4 of 38 I Revision 1

SCOPE

This Standard provides the minimum requirements for materials, surface

preparation, application methods and inspectionltesting for maintenance painting
of previously painted metallic, above ground, oillgaslwater facilities and related
utilities.

This Standard covers the maintenance painting procedures of previously painted

steel (e.g., spot repair and complete repainting) for both onshore and offshore
facilities.

GENERAL

The materials and equipment for surface preparation, paintlcoating application

and inspectionltesting, shall conform to the requirements of this standard, except
as modified or supplemented by project specification or material or equipment
data sheet.

This standard is not applicable to buried pipelines, sub-sea pipelines, paints for
non-metallic building services (e.g., concrete, masonry, wood, etc.).

TERMINOLOGY

Definitions

Atmospheric Zone

The part of an offshore structure above the splash zone.

Blistering

The disruption of the paintlcoating film in the form of series of blisters due to
lack of adhesion which may subsequently rupture t o admit moisture and
corrosive agent into the film leading to corrosion.

Chalking

~egradationof the paint binder, usually on exposure to ultraviolet light , to

gradually release pigment particles leading t o soft and powdery paint surface.

checking

Is an age-related failure of coating system characterized by uneven and generally

non-linear, non-continuous breaks in the coating which do not penetrate to the
substrate.

Coat

A continuous layer of a coating material that results from a single application.

Discontinuity (Holiday)

A void, crack, pinhole, thin spot, foreign inclusion or contamination in the

coating film that significantly lowers the dielectric strength of the coating.

Dry Film Thickness

The dry film thickness of paint is measured by film thickness gauge and
expressed in microns (1000 microns = 40 mils).

Erosion (paint)

Is a type of paint failure caused by wearing away ,due to mechanical action ,of
the coating down to the base surface or to the primer.

flame Cleaning

The short time application of a reducing oxygenlfuel gas flame to structural steel,
followed by power toollhand tool (wire brushing) cleaning.

The elapsed time within which a coating can be effectively applied after all
components of coating system have been thoroughly mixed.

Rust grade (degree of rusting)

Classification describing the degree of rust formation on a steel surface prior to

cleaning.

Splash Zone

The zone of the structure that is alternately in and out of the water because of
the influence of the astronomical tides and winds in the sea.

Wet Blasting

Is a method of blast cleaning that uses a slurry of water and abrasive, as

blasting media, rather than abrasive alone.

Abbreviations

KOC Kuwait Oil Company (K.S.C.)

HSE Health, Safety and Environment

DFT Dry Film Thickness of paint

WFT Wet Film Thickness of paint

I DOC. NO. KOC-P-003
H Page 6 of 3 8 I Revision 1

MI0 Micaceous Iron Oxide

HAC Hazardous Area Classification

MVS Minimum Volume of Solids

LAT Lowest Astronomical Tide

REFERENCE CODES AND STANDARDS

In the event of conflict between this standard and the standardslcodes

referenced herein, the most stringent requirement shall apply, unless otherwise
specified.

Any exceptions or deviations from this Standard, along with their merits &
justification, shall be brought t o the attention of KOC's Controlling Department
for their review, consideration and amendment by Standards Division (if
required).

List of Standards, Codes and Specifications

The latest edition of the following standardwodes and specifications shall apply:

-
PaintinaICoatina General

BS 5493 Code of practice for protective coating on iron and steel

structures against corrosion.

BS 5974 Code of practice for temporarily installed suspended scaffolds

and access equipment.

BS 5973 Code of practice for access and working scaffolds and special
scaffold structures in steel.

KOC-P-001 PaintinglCoating of metal surfaces - New construction.

KOC-P-002 Internal coatingllining of tanks and vessels.
Part 1 Gunite lining.
Part 2 Fibreglass lining.
.
-
SSPC-SP Vol. 1 Steel structures painting council Good painting practice.

-
SSPC-SP V d . 2 Steel structures painting council System and specifications.

Surface Pre~aration

SIS 0 5 59 00 Pictorial surface preparation standards for painting steel

surfaces.
IS0 8501-1
BS 7079-A1 1 Specification for rust grades and preparation grades of un-
coated steel substrate and of steel substrate after overall
-
removal of previous coatings Visual assessment of surface
cleanliness.

NACE RP 01 72 Surface preparation of steel and other hard materials by water

blasting prior t o coating or re-coating.

ASTM D 6 1 0 Test method for evaluating degree of rusting on painted steel

surfaces.

ASTM D4214 Test method for evaluating degree of chalking of exterior paint
films.

ASTM 0 7 1 4 Test method for evaluating degree of blistering of paints.

ASTM D662 Test method for evaluating degree of erosion of exterior paints.

ASTM D4417 Standard test methods for field measurements of surface

profile of blast cleaned steel.

ASTM D 2697 Standard test method for volume of nonvolatile matter in clear
or pigmented coatings.

ASTM 0 3 3 5 9 Standard test method for measuring adhesion by tape test.

ASTM 04541 Standard test method for pull-off strength of coatings using
portable adhesion testers.

ASTM D l 2 1 2 Standard test method for measurement of wet film thickness

of organic coatings.

ASTM D l 1 8 6 Standard test method for nondestructive measurement of dry

film thickness of nonmagnetic coatings applied t o ferrous base.

ASTM D3276 Standard guide for painting inspectors (metal substrate).

BS 3900-H3 Designation of degree of rusting.

NACE RP-0287 Surface profile measurements of abrasive blast cleaned steel

surface using a replica tape.

NACE RP 0188 Discontinuity (Holiday) testing of protective coatings.

SSPC-PA2 Measurement of dry paint thickness with magnetic gauges.

Health, Safetv & Environment

OSHA 29 CFR Occupational Safety and Health Administration Standards for

Part 1910.1025 hazardous substances Lead.-
KOC-G-007 KOC Standard for basic design data.

ENVIRONMENTAL CONDITION

The environment of Kuwait, i s severe on all plant and equipment and must be
considered carefully before selectionlapproval of paints and coating materials. It
must be assumed that, unless otherwise specified, equipment or facility may be
subjected t o sand and fine particle dust storms, salt laden winds, airborne'
corrosive chemical (e.g, hydrogen sulphide) contaminants and extreme
temperatures.

KOC Standard for basic design data, KOC-G-007, provides the detailed design
information regarding the environmental, site, and utility supply conditions
prevailing throughout the KOC facilities.

HEALTH, SAFETY AND ENVIRONMENT

Health, safety and environment (HSE) requirements shall be as for KOC-P-001

except as added below:

Safety Precautions in Running Plants

Special health and safety precautions shall be employed when surface cleaning
or maintenance painting is applied on existing equipment or structure in the
running plants.

An appropriate work permit shall be obtained by the contractor, form the KOC's
concerned departmentb), for work in area concerned and no maintenance
painting work shall commence until such permits are issued.

Where there is a risk of flammable atmosphere or possible damage t o

surrounding instruments, equipment, etc., KOC may impose restrictions on
methods of surface preparation. Flame heating equipment shall not be used in
hazardous areas described in KOC Hazardous Area Classification (HAC)
'

drawings.

Previously Applied Lead-based Paint Systems

Specific and necessary safety measures shall be employed when preparing

surfaces previously primed with lead pigmented coatings (old painted equipment
and structures). This is t o protect personnel and surrounding environment.
Surface preparation debrislspillage shall adequately be contained and disposed
to areas specified by KOC.
DQC. NO. KOC-P-003 1 Pane 9 of 38 1 Revision 1

The procedures. for protecting personnel and environment from lead

contamination shall be in accordance with OSHA 29 CFR 1910.1025.

PAINTSICOATING MATERIALS

General

All paints and coating materials shall be chemically pure, and free from foreign
contaminants, lead pigments, chromates and asbestos fillers. The age of coating
materials components shall not exceed the pot-life limited by the manufacturers.

All paints and coating materials shall be delivered t o the site in original sealed
manufacturer's containers with batchlcode numbers and date of manufacture
clearly marked thereon.

Approvals

All paints and coating materials, including thinners and equipment cleaners, in
any one system shall originate from one manufacturer. The use of different brand
in one coating system shall subject to KOC's approval.

The selected composition of paintinglcoating materials shall comply with coating

systems table of Appendix 1. The KOC approved schemes are only those used
in the painting schedules A-E (Appendix 3).The use of alternative scheme andlor
compositions shall be approved in writing by KOC.

The contractor's submittal for paintinglcoating materials shall include details of

generalized composition and technical specifications of the products to be used
for KOC's review and approval.

All paints or coating systems proposed by the contractor for spot or top coat
maintenance painting shall be fully compatible with the existing paint.

SURFACE PREPARATlON

Surface preparation shall be in accordance with the requirements established by

this standard. The requirements for weatherlwork conditions and dry abrasive
blasting cleaning shall be in accordance with clauses 8.2 and 8.5 of KOC-P-3i3I .
Any area not specifically covered, shall be in accordance with the principles and
guidelines set forth in the SSPC Manual.

Surface Conditions

The surface conditions of the previously painted steel substrate shall be

thoroughly examined prior to commencement of any surface preparation work.
Both visual and physical inspection are necessary to specify the type of
conditions and damages so as t o decide the required surface preparation and
type of maintenance painting to be applied.( see clause 10.2)
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I Revision 1

All areas of loosened paint, rust formation and any other paint defects shall be
carefully noted so that work can be concentrated on such areas. If such areas
cannot be exacdy defined or if the breakdown in the existing paint system
exceeds 15% of the total surface. over all preparation shall be carried out.

Rotedon o f Adjacent Surfaces and Equipment

Suitable screening shall be applied t o protect all adjacent surfaces before spot
blasting takes place. In some cases, pvc masking tape will be suitable for
protection. The contractor is responsible for any damage caused t o the
surrounding paint work, instrumentation etc.

Surface Reparation o f PaintedICoated Carbon Steel

Prior to any further coating of the existing paint work, oil, grease and any other
contaminates shall be removed by washing with approved emulsifiable degreaser
or solvent in accordance with SSPC-SP1 and be rinsed with clean fresh water.
Bolt holes, lap joints, etc shall be cleaned prior to blast cleaning.

All loosened paint work shall be removed t o a firm edge. Paint surface
irregularities such as grit or dirt inclusion and paint failures e.g., cracks, chalking
and blistering shall be removed by scraping or chipping, as appropriate (power
tool cleaning when necessary). SSPC Manual Vol. 1 Ch. 2 3 summarises the
description and causes of all paintlcoating failures.

All rustedlcorroded areas shall be prepared by grit blast or handlpower tool

cleaning t o the required visual standard indicated in the painting schedules or as
recommended by paint manufacturer.

The prepared surface shall be water flushed to remove any soluble salt products,
if their presence is confirmed by Potassium Ferrocyanide paper test. ( see para.
10.4.3)

All surface imperfections or irregularities that appear after maintenance works

shall be removed completely ( made flush or smooth) prior to blast cleaning.
Deep corrosion pits, crevices and any other observed defects shall be referred to
KOC for disposition.

Where prepared surfaces are taken up to an existing painted surface, the paint
in the joint area shall be carefully feathered out. A t the discretion of KOC, hard
glossy surfaces (e.g two-pack polyurethanes and epoxies) may require abrading
with wet and dry abrasive paper or very light blasting to roughen the surface.

The removal of old paint or rust scale by using flame heating or paint strippers
can be used sometimes for small surfaces in non hazardous areas. This shall be
subjected t o written approval of KOC.

Preparation of Painted Galvanised Steel Surfaces

Galvanised surfaces having loosened paint and areas of rustlcorrosion scale shall
w
DOC. NO. KOC-P-003 1 Page 11 of 38 Revision 1

be prepared by hand scraping t o a firm .edge and be steel wire brushed

(handlpower) and/or sweep blasted t o remove all corrosion products, deposits
and surface contaminants.

The prepared surfaces shall be cleaned by wiping with rags or brushes wetted
with detergents and finally wiped down with clean dry clothes.

Preparation of Stainless Steels

Stainless steels are subjected t o pitting corrosion in environments containing

chloride or sulphide species. Stainless steels shall not be painted except where
specified b y KOC. The surface preparation method shall be as per the following:

Any observed pitting or other significant attack on stainless steel process

equipment shall be referred t o KOC for investigation and disposition.

Steel surfaces shall be thoroughly degreased using solvent cleaning or

suitable emulsifying agent and washed with fresh water t o remove any
contamination.

Surfaces shall be light blast cleaned to remove any rust stains and t o
achieve a surface profile of 25-50 micron. The abrasive used shall be a
chloride free type such as aluminium-oxidelaluminium silicate grit. Hand
or power tools cleaners using P60 grade paper may be used for surface
preparation, when grit blast cleaning is impractical.

Steel surfaces shall be protected from contamination by debris produced

during grit blasting of adjacent carbon steel because embedded particles
could promote corrosion. Any observed contamination should be referred
to KOC for disposition.

BlastlPower tool cleaning equipment used for carbon steel shall not be
subsequently used on stainless steel.

Painted stainless steels having loosened paint shall be prepared by hand scraping
t o affirm edge and be steel wire brushed to remove all deposits rust s*ains and
surface contaminants. The prepared surface shall be cleaned by wipiiij *vith
rages wetted with chloride free detergent and finally dried with clean cio-r;lT-~

PowerIHand Tool Cleaning

Powerlhand tool cleaning is recommended for preparing heavily rusted surfaces

and for spot repair maintenance painting using surface tolerant coating systems.

Powerlhand tool cleaning shall be in accordance with SSPC-SP1ISP2 and to the

visual standard mentioned in the painting schedules of Appendix 2.
 I I
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DOC. NO. KOC-P-003 Page 12 of 38 Revision 1

Where power tool cleaning is carried out, the entire surface shall be covered
using abrasive or wire type power tool disks. Other types of power tools (impact)
shall be used for those locations which can not accommodate power disk.

Wet Blast Cleaning

This method of surface preparation shall only be used for cleaning installations
where dry blasting and power tool cleaning are not permitted e.g well heads
where risks of sparking are exist. In addition, wet blast cleaning shall be used for
the following purposes:

(a) To prepare surfaces which are salt contaminated and spend much of their
time in wet conditions.

(b) To remove loosened paint, corrosion products, scaling and selectively

remove individual damaged top coats from intact undercoats.

When wet blast cleaning is used the following requirements shall be achieved:

(a) KOC approval.

(b) Visual standard and surface profile similar to that achieved by dry blast
cleaning.

(c) Using clear (non-contaminated) potable water only as blast media.

The wet blast cleaning shall be conducted in accordance with NACE RP-01-72
The equipment used shall allow individual control of air, pressure, water and grit.
The contractor may be required to use a corrosion inhibitor to prevent flash
rusting. This shall be in accordance to paint manufacturer's recommendations.

High pressure water cleaning

This method covers all water jetting equipment operating at pressures of up to

300 bar and it may be used for preparing areas of intact coating which have
chalked, and only require additional coat(s) t o maintain protection of the
substrate and improve their appearance.

Although a new surface profile is not obtained by this method but it can be used
f i r removing old paints ,deposits, corrosion products with high performance and
well suited for new paint types such as surface tolerant high solid epoxy mastic.

PAINTICOATING APPLICATION

General Requirements

Maintenance painting works shall be in accordance with the requirements of this

standard and the recommendations of the paint manufacturer. The requirements
for weatherlwork conditions and paint mixinglthinning shall be in accordance
with clauses 9.3 and 9.4 of KOC-P-001. Any area not specifically covered, shall
be in accordance with SSPC Manual Vol. 2

The contractor shall provide all materials, tools, equipment and experienced
personnel required for carrying out the work.

The contractor shall supply and erect all necessary, ladders, scaffolding and
staging required for carrying out the work. The scaffold in steel shall be either
Independent Tied Scaffold or Mobile Access Tower in accordance with BS 5973.
Suspended scaffold and cradle conforming t o BS 5974 may be used.

Precautions shall be taken to prevent painting from being applied to name plates,
couplings, shafts, valve stems, vent openings, gauge glasses, pressure gauges,
flame passage (gap), light fittings, cables etc. Masking tape, plastic film or any
other suitable material shall be used, and all shall be removed after painting
completion and acceptance.

Extreme care should be taken when applying by spray, in close proximity (less
than one meter) t o a gaslfirelsmoke detector, a paint that contains a highly
volatile solventithinner.

PaintKoating Selection

The selection of maintenance paintinglcoating systems for particular applications

(e.g., spot repair or complete repaint) shall be as given in the approved schedules
A, 0, C, D, and E (Appendix 3) and specified in Appendix 1. The use of other
systems shall be subjected to conformance with clause 9.3 and KOC approval.

Compatibility of Paint System

All maintenance painting systems t o be used shall be compatible with the

existing paint system. It shall be the responsibility of the contractor to confirm
this compatibility with the paint manufacturer.

If the composition of the existing paint system is unknown, a spot test should
be made to determine the compatibility of the new system with the existing one.
(see clause 10.4.3)

Paint Application Practice

It is preferred that all painticoating systems should be applied by airless spray

method. When operational reasons do not allow for airless spray method
application, brush application shall be used. Application by roller shall be
subjected to KOC's approval. Clauses 9.5.1, 9.5.2 and 9.5.3 of KOC-P-001
describe the requirements of these methods.

Paint application shall be in a uniform manner and to the prescribed number of

coats and dry film thickness (DFT) quoted in the painting schedules without any
DOC. NO. KOC-P-003 1 Page 14 of 38 1 Revision 1

runs, sags, marksor other blemishes. The paint applied to sharp edges etc., shall
also be of the prescribed DFT. Finished application shall be uniform in colour,
texture and appearance.

Time intervals between coats shall be kept t o the minimum recommended by

paint manufacturer, this is t o prevent contamination between coats. If
contamination does occur, it shall be removed by washing with suitable
detergent solution and rinsing with clean fresh water.

Where a multi-coat paint system is specified to be used, all intermediate coats

shall be of contrasting colour t o differentiate between coats.

A minimum of 10 cm around edges of abrasive blasting shall be left uncoated

unless adjoining a recently prepared and other coated surface.

Crevices created by t w o surfaces in close contact which cannot be protected by

painting should be mastic sealed on both sides.

Priming

The prepared surfaces (handlpower tool cleaned or abrasive blasted) shall be dry
and dustlcontaminants free before any primer application. The surface finish, of
all areas to be primed, shall exist at the time of application. If required, surfaces
shall be prepared to the specified finish again.

All surfaces, t o receive maintenance painting, shall be primed using the

specified primer (as mentioned in the painting schedules), before the deterioration
of the preparation occurs or within 4 hours, whichever is the sooner. A t the
discretion of KOC, the times between the start of surface preparation and
priming can be altered.

Where spot priming is applied, this shall extend 5 cm on the adjacent prepared
sound paint work.

Repainting Procedures

Appendix 2 shows four procedures used in maintenance painting. The adoption

of any of these procedures for repainting steel structurelequipment, shall be
based on the results of previous surveys and .visuallphysical inspection of the
existing paint system (see clause 10.2). and shall be subjected to KOC's
approval.

Painting Schedules

The maintenance painting schemes and required minimum DFT shall be as

specified in schedules A to E of Appendix 3. Where existing paint surfaces are
over-coated, the required additional film thickness shall be at the discretion of
KOC.
Stripe Coating -

Stripe coating by brush shall be carried out on all welds, seams, corners and
edges and shall be in addition t o the requirements of the schedules.

Colours

The standard finishing colours to be used shall match the existing scheme unless
otherwise specified. The finishing colours and colour coding for KOC's equipment
and facilities are specified in KOC-P-001 Appendix 2.

Colours for intermediate coats shall refer t o the paint manufacturers

recommendations.

All colour banding and identifying markings shall be restored.

General Requirements

lnspection and testing at all stages of surface preparation and painting

application works shall be performed by the contractor.

The contractor's work (surface preparation and paint application) may be

subjected to inspection and approval at any stage by KOC.

The contractor shall provide all necessary inspection and testing equipmentltools
and perform such inspections as are necessary to assure that the painting
complies with the requirements of this standard. The contractor shall have
available calibration certificates for all instruments for inspection by KOC.

KOC inspector shall have the right to inspect at all times any materials, tools or
equipment used in the performance of surface preparation, paint application and
inspectionltesting to ensure compliance with the requirements of this standard.

Previously Painted Surface Inspection and Testing

As a part of general structural inspection of KOC's installations and equipment,

visual & physical inspection of the existing coating system shall be carried x t
to specify the coating composition (specially for old painted equipment), surface
conditions and the type of damages or breakdown in the coating system before
any repainting is to be done. This will also assist in defining the following
parameters.

- The extent of coating system failure

- The appropriate method and standard of surface preparation.
- The required repainting procedure.
- The type and thickness of repainting system.
A procedure for inspection and testing of the existing paintlcoating system shall
be prepared b y the contractor for KOC's review and approval. The following
clauses explain the inspection and testing methods t o be used.

Visual Inspection

The existing paint system shall be inspected visually t o identify and record the
paint condition parameters (e.g., loss of topcoat, cracking, rust staining) and
corrosion parameters ( e.g., rusting, blistering, scaling). These parameters shall
be evaluated and rated. The rating and evaluation for various surface conditions
shall be as follows:

(a) Critical evaluation of the degree of rusting shall be in accordance with BS

3900 H3 or ASTM D6lO.

(b) Evaluation of the degree of chalking of the exterior paint film shall be
in accordance with ASTM D4214.

(c) Evaluation of the degree of blistering of paints shall be in accordance with

ASTM 0714.

(d) Evaluation of the degree of erosion of exterior paints shall be in

accordance with ASTM D662.

Any other observed paint surface condition should be referred to KOC for
evaluation and rating.

Physical InspectionKesting

Physical inspection shall be carried out along with visual inspection in order to
assign numerical values for the visual rating and define other paint film condition
parameters like paint adhesion, thickness, brittleness, or under-film corrosion.
The most important parameters to measure for numerical rating are the paint film
thickness and the adhesion. The measurement shall be as follows:

(a) The film thickness of the existing paint should be measured in a number
of locations to obtain averages at each ___location. The measurement shall
be done in accordance with SSPC-PA2 or ASTM D l 186.

(b) The adhesion test of the existing paint film shall be carried out in
accordance with the ASTM methods D3359 or 04541. The adhesion
rating shall be taken at various locations, on the existing paint, to obtain
average.

Environmental Conditions Testing

Prior t o any blast cleaning and paint application work commencement,

environmental conditions ( e.g. , ambient temperature, relative humidity
etc.) shall be checked for compliance with paras. 8.2.1 and 9.4.1 of KOC-P-001.
m-

P
DOC. NO. KOC-P-003 Page 17 of 38 I Revision 1

Materials and Eqliipment InspectionTTesting

Abrasive material and equipment for blast cleaning and paint application shall be
inspected t o ensure compliance with clauses 6.3,8.5 and 9.5 of KOC-P-001 and
paintlcoating manufacturer's recommendations. Nozzle sizes and pressures of
blast cleaning equipment shall be monitored.

Paint and coating materials shall be checked to ensure compliance with the
requirements of the specified painting systemslschedules (see Appendix 1).

Compatibility - Spot Test

A spot test of compatibility of the new paint system shall be done if composition
of the existing paint system is unknown. This shall be done as per the following:

(a) The surface shall be spot prepared in accordance to the required surface
cleaning recommended by the paint manufacturer's technical data sheet.

(b) The proposed painting system shall be applied on the prepared surface
and t o the prescribed film thickness.

(c) After curing, the applied paint system shall be observed for adhesion,
lifting, curling, bleeding, or other evidence of incompatibility.

All inspection and testing instruments shall be pre-start checked and calibrated
for the required test prior t o testing commencement.

Prepared Surface Inspedon and Testing

Prepared surfaces shall be visually inspected to ensure the absence of all types
of imperfections, oillgrease, dust, rust and other contaminants and for the
conformance with the specified visual standard mentioned in the painting
schedules. For complete maintenance painting the surface shall be checked for
the absence of old paintlcoating in addition to the above mentioned.

When surface profile of the prepared surface is required (for complete repainting)
a spot check shall be done to ensure the compliance with the required profile
height. The testing shall be in accordance with ASTM 04417 or NACE RP0287.

When requested by.KOC, a Potassium Ferrocyanide paper test shall be cz;::sd

out t o confirm the absence of contamination of the prepared steel surfaces by .
soluble iron salts. This field test shall be done in accordance with BS 5493
Appendix G.

Maintenance Painted Surface

Visual Inspection

(a) All maintenance painted surfaces shall be visually inspected to ensure the
 DOC. NO. KOC-P-003 I Page 18 of 38 I Revision 1

absence of skips, pinholes, over spray, sags, foreign particles contamination

air pockets, drips, holidays, soft areas and any other paint defects.

(b) The painted surfaces shall be checked for absence of variations in film
thickness (thick or thin areas), especially when spot maintenance painting
is applied.

(c) The painted surface shall be checked for colour matching with the existing
paint system and the conformance with KOC colour coding. (see KOC -P-
001, Appendix 2)

10.6.2 Curing o f Zinc Silicate Primers

Zinc silicate primer coat shall be tested for adequate curing before over coating.
A solvent test, as recommended by the manufacturer, shall be carried out.

10.6.3 Paint Film Thickness

(a) On application of each coat, the wet film thickness (WFT) shall be checked
at random. The measurement shall be in accordance with ASTM D1212.

(b) The dry film thickness (DFT) of each coat and of the final dry finished coat
shall be measured at random. The measurement shall be in accordance with
ASTM D l 186 or SSPC-PA2.

(c) The minimum DFT, measured, of the final finish coat shall be as specified
in the painting schedules (A-E) of Appendix 3.

10.6.4 Paint Adhesion Test

When requested by KOC, a spot adhesion test shall be carried out using an
approved adhesion tester. The paint adhesion recorded must be at least equal t o
the specified adhesion by the paint manufacturer for the type of paint and/or
system. The paint adhesion testing shall be in accordance with ASTM D3359 or
ASTM D4541.

10.6.5 Porosity Check

For special coatings where pinholes cannot be allowed a full scan holiday test
shall be done using suitable equipment for each type of coating as high voltage
can cause damage to coatings. Any porous area shall be marked and repaired in
accordance with this Standard. The acceptable level of pinholes shall be
subjected t o KOC and contractor agreement. Holiday detection test procedure
shall be carried out in accordance with NACE RP 0188.

1 10.6.6 Repair of Damage t o Paint work

All observed damageldefects to paint work during or after application, shall be

repaired to satisfy the requirements of this Standard. The defected area shall be
prepared t o the original standard, spot primed, undercoated and finished using
same or compatible material with the existing coating system. Spot priming shall
extend 5 cm on t o the sound paint work.
QUALITY ASSURANCE

The paint manufacturer and the painting contractor shall operate quality system
t o ensure that the requirements of this Standard are achieved. The quality
system shall preferably be based on I S 0 9000 series of standards and the
manufacturer and contractor shall demonstrate compliance by providing a copy
of the accredited certificate or the manufacturer's/contractor's quality manual.
Verification of a manufacturer'slcontractor's quality system is normally part of
the pre-qualification procedure, and is therefore not detailed in the core text of
this Standard.

DOCUMENTATION

General

All correspondence, instructions, data sheets, paint coverage calculations, or any

other information shall be in English language.

All units of measurement, physical constants, etc. shall be in SI units, unless

otherwise specified.

Work Proposal

The contractor shall submit his proposal for all aspects of work, for the approval
of KOC prior t o work commencement. This will include the following:

(a) Maintenance painting plans, programmes, procedures and existing paint

condition assessment survey.

(b) Information on work ___location, materials selection, equipments to be used,

items to be coated, surface preparation, paint application, painting schedule
t o be used, etc.

(c) Manufacturer's technical and safety data sheets, material analysis

certificates and material test approvals shall be provided for each paint
product.

(d) Evaluation of all hazards and provision of proposals t o meet HSE

requirements (see clause 6.0).

(e) lnspectionltesting plan, procedures and equipment.

(f) Specific repair proposal t o satisfy the requirements of clause 9.9 for
damageldefects repair.

Work RecordsIReports

The contractor shall operate a comprehensive recordinglreporting system on all

DOC. NO. KOC-P-003 1 Pane 20 of 38 Revision 1

aspects of the painting work including inspectionltesting work. The data shah be
set out on painting work data sheet within 24 hours of carrying out a specific
work. Appendix 4 shows a sample of this data sheet.

Final Report

A report shall be submitted on completion of the painting works. The final report
shall include a summary on all aspects covered e.g., surface preparation, painting
systems used and inspection and testing records.

MAINTENANCE PAINTINGiCOATING SCHEDULES

The painting schedules (A-E) are attached t o this standard in Appendix 3. The
requirements for surface preparation and paintinglcoating systems are listed for
categories of existing structures, equipment and services.

For a particular maintenance job or contract, the applicable schedule together

with the relative general part of this standard may be extracted and utilized as
governing documents.

The maintenance paintinglcoating schedules explained in Appendix 3 are:

Schedule A - Maintenance PaintinglCoating Systems for Onshore Storage and

-
Processing Equipment External Surfaces.

Schedule B - Maintenance Painting Systems for Structural Steel Works.

Schedule C - Maintenance Painting Systems for Instrumentations & Equipment.

Schedule D - Maintenance PaintinglCoating Systems for OffshorelMarine

-
Structures and Equipment External Surfaces.

Schedule E - Maintenance PaintinglCoating Systems for Storage and Processing

-
Equipment Internal Surfaces.
DOC. NO. KOC-P-003 I Page 21 of 38 I Revision 1

APPENDIX 1
PAINTICOATING SYSTEMS TABLE

MVS per Max. Tmpemmm

ASTlU 02697 R a c e

I Based on polyamide cured 2 pack epoxy.

I

*. 1 I n o r g d c Zinc Silicate Rimer

Based on ethyl Silicate media.

3. Zinc Phosphate Rimer
Based on long oil alkyd and urethane alkyd
media.
'Surface TderantmHigh Solid Epoxy Rimer
Based on polyamide cured high solid two pack
epoxy.
5. Zinc Phasphate Two Pa& Epoxy Rimer

Based on polyamide cured two pack epoxy.

A minimum of 20% Zinc phosphate by weight
in the dry film.
Cures to a strong and highly rust preventing
coating.
High Build M I 0 Epoxy Intermediate

Based on polyamide cured two pack high build

epoxy.

I MI0 minimum quantity shall, in the main

I pigment, be 80% by weight.
I

70 1 Cod Taw Epoxy Rimerflntermediate finish

Based on polyamide cured two pack coal tar

epoxy pigmented with suitable for contrasting
of intermediate coats, aluminum or red oxide
pigments may be used.

8. 1 Twopsck Polyurethane Finish

Based on acrylic modified two-pack aliphatic

polyurethane pigmented with MI0 pigment.
A semi gloss and colour retention finish is
required.
9. 'Zinc Free' Inorganic Silicate finish

Based on ethyl silicate media and shall have

excellent chemical and abrasion resistance.
It shall be zinc free, air curing and capable of
withstanding high temperatures.
 APPENDIX 1

PAINTICOATING SYSTEMS TABLE (contd.1

Mac. Temperaun
Resistance

'Sobant F r d High Build Epoxy knbh

Based on polyamide cured t w o pack epoxy

I 100% 12O0C

with good resistance t o fresh water and

abrasion.
Two Pack Epoxy Finldr 45%

Based on polyamide cured t w o pack epoxy

pigmented with suitable coloured pigments to
provide opacity and weather resistance.
A semi gloss finish is retained.
'solvent ~reo-TWO pack ~ p o x ycoatinq 1 100%

Cures to hard, high build, abrasion resistance

protective coating.
Can be spray applied in one coat at a minimum

1
DFT of 2.5mm 12500 micron).
High Teanperatum Aluminum SiEcone Finish 49%

Based on silicone alkyd or modified silicone

alkyd media (e.g acrylic silicone).
Pigmented with leafing aluminum pigment.
It shall be heat resistant and capable of curing
to handle at ambient temperatures.
'Surface TderMtWTwopack, High W,
Pdyurethme Finish
Modified Chlorinated or Acreylated Rubber
IntennediateIFinish

Based on plasticised chlorinated or acrylated

rubber pigmented with suitable coloured
pigments to provide capacity, film build and
weather resistance.
Aluminum P i n t Finish 39%

~tshall be an o~eoresinousgeneral ~ u r ~ o s e I
aluminium paint with goodlight reflection. I
Bitunrinow Aluminum

It shall be a physically drying paint giving a

I 57%

hard, flexible, water resistance and rust

preventing coating.
 APPENDIX 2

MAINTENANCE PAINTING PROCEDURES FOR PREVIOUSLY PAINTED STEEL - EXTERNAL

SUWACES

pdnt ~urface~onditior, I surface Preparation

Basically sound paint with - Remove any oil, dust and When requested by KOC (for
slight chalking or checking of contaminants. appearancelcolour coding and
finish coat but no rusting. - -
Bristle brush t o clean protection enhancing
defective area requirements), apply 30-50
micron finish coat compatible
to the existing paint system.
Paint film firmly adherent, - Remove any oil, dust and Apply one coat each of
considerable chalking cracking contaminants. intermediate and finish paint

-.
down to the primer, no rusting

Spot Rep& Painting

- Wire brush cleaning t o
remove all loose material.
compatible t o the existing paint
svstem.

b
I
Paint Surface Condition I Surface Preparation I Repainting Procedure

Erosionlslight blisteringlloss of Hand tool cleaning (Scrape and Spot application of a surface
adhesion at or above the wire brush) to the specified tolerant painting system or a
substrate andlor slight rusting, standard. (Use power tool if paint system compatible to the
rust grade not greater Ri3 of necessary) Surface profile is existing paint system. (see
BS 3900. not required. schedule A )
Isolated corrosionlpaint Preparation shall be by one of Spot application of a surface
breakdown spots (paint the methods mentioned under tolerant painting system or a
thoroughly weathered blistered clause 8.0. Handlpower tool paint system compatible to the
or stained. Rusting up to 15%. cleaning can be used when existing paint system. (see
surface profile is not required. schedule A systems A1-2, A2-
2. A9 1
The intact paint surrounding
the degraded area shall be
feathered back to allow for
smooth appearance and better
top coat adhesion.

3. Spat Repair Repainting Plus Complete Topcoat

Paint Surface Condition Surface Preparation Repainting Procedure

I This is similar to procedure 2 (above) with the addition of full finish topcoat over the entire surface,
including spot repaired areas and the intact paint areas.

The repainted areas shall be feathered into the unpainted areas and the topcoat shall be compd:'-'-
with the existing paint system.
I
'I
I'

4. Complete Repainting
I1 I I

I Surface Reparation 1
I
Repainting Procedure
Poor paint condition or the Complete removal of old paint Application of a complete new
breakdownldeterioration in the system {primer, intermediate, painting system over the entire
existing paint film cannot be finish coats) and rust scales. surface in accordance with of
defined. Rusting greater than Abrasive blast cleaning to the the relevant painting schedule
15% of the total area [Rust visual standard recommended of Appendix
.- 3.
[ grade > Ri4 of BS 3900). ( by the paint manufacturer. I
 DOC. NO. KOC-P-003 Revision 1 I

--
APPENDIX 3

SCHEDULE A: MAINTENANCE PAINTINGICOATING SYSTEMS FOR ONSHORE STORAGE AND PROCESSING EQUIPMENT -
EXTERNAL SURFACES
N-: T a k s , V d , Exchamgem. Hcaterrr Cdmmrs, Piping, Valves, Plant. Well Heads and Other P m k t h . procsasing UtAitr

- Carbon Sted Uninsulated. Pre~aration:

- Up to 12O0C. Visual standard Sa 2%
- Non fhe proof vessel skirts Priminn:
- Tank roof Zinc rich epoxy
Intermediate:
1 x 50

Twopack High build MI0 epoxy 1 x 125

Finish:
Acrylic Modified Polyurethane 1 x 60

Total 235
- Csrbon Steel Uninsulated. Promration: - This mdntenance painting system may be
- Up to 120°C. Visual Standard St 3 (SIS 05 59 0 0 or applied to other generic paint systems e.g.,
- Normal exposure. alkyd based enamel and chlorinated Nbber
(Power or hand tod cleaning). coatings.

pdyamide cured epoxy. - f M s system is used when the breakdown in

Intermediate: the existing paint is less than 15% of the
Two pack surface tolerant, high buld, total surface.
MI0 epoxy.
Finish:
- build,
Surface tolerant 2 wck, Mah 1 x 50
polyurethane coating.
Totd 250

- Carbon Steel Uninsulated. Promration:

- Up to 12O0C. Visual standard Sa 2%
- Sever exposure. Priminn:
Zinc rich epoxy 1 x 50
intermediate:
Twopack High build MI0 epoxy 2 x 100
Finish:
Acrylic Modified Polyurethane 1 x 50

Total 300
DOC. NO. KOC-P-003 Revision 1 I
APPENDIX 3

- Carbon Sted Uninsulated. Reparation: Same as for A 1-2.

- Up t o 120°C. Visual Standard St 3 (SIS 0 5 59 0 0 or
- Sever exposure. BS 7079).
(Power or hand t d cleaning) Priming:
Two pack, surface tolerant, polyamide
cured epoxy.
Intermediate:
Two pack, surface tolerant, high build
M I 0 epoxy.
. .
Finish:
Surface tolerant 2 pack, high build,
polyurethane.
Totd 375
- Csrbon Steel Uninsulated. Rewration:
- Up t o 12O0C. Visual standard Sa 2 %
(Chlorinated rubber (SIS 0 5 59 0 0 or BS 70791.
maintenance) Primina:
Modified chlorinated or acrvlated rubber. 2 x 80
Finish:
Hiah buld omxv based on acwlk resin 1x 80
a& c ~ o r i n a i e dplasticizer. -
Total 240
- Carbon Steel Uninsulated Rwwatbn:
- Up t o 120°C. Visual standard Sa 2 %
(Alkyd enamel maintenance) (SIS 0 5 5 9 0 0 or BS 70791.
Rimina:
- - zinc phosphate
Quick drvina - .
Finish:
Alkyd gloss enamel, colaur Mack.

Total 140

- Carbon Steel Uninsulated Reparation:

- Up t o 12O0C. Visual standard Sa 2%
(Glossy aluminium (SIS 0 5 59 0 0 or BS 7079).
maintenance) Primiw
Quick drying zinc phosphate 2 x 40
Finish:
General purpose glossy aluminum coating 2 x 30

Total 140
I DOC. NO. KOC-P-003 Page 26 of 38 I Revision 1

APPENDIX 3

- Carbon Steel Uninsulated Preparation:

-(Wet
Up to 12O0C.
abrasive Masting)
Wet blast, visual standard Sa 2% (SIS 05
59 00 or BS 7079).
Priming:
Twopack epoxy wet Mast primer.
Intermediateffinish:
Corresponding maintenance system
compatible with the original, see A3 to
A5
Total Subjected
to
selected
system
- Carban S t w l Udnsulated Preparation: - Rimed surfaces to be free of zinc salts prior
- 120°C TO400°C Visual standard Sa 3 (SIS 05 59 00 or
BS 7079). - totested
finish coating.
Inorganic zinc silicate primed surface sham be
Priminn: for degree of cure prior to over
lnoraanic zinc silicate coating.(see clause 10.8.2).
-
~hris-h:
High temperature modified aluminium
silicon.
Totd 125

- Carbon stedllow aloy Reperation: -- Alternative

As above "A7" remarks.
- Up to 550% Visual standard Sa 3 (SIS 0 5 59 0 0 or pigments to Al shall be used in
BS 7079). zone 1 hazardous areas.
Priming: - Silicon Alumiwm finish coat may not fully
Inorganic zinc silicate. 1 x 75 cure until equipment is in service.
-
Finish:
High temperature 1 x 25
Aluminium silicon.
Total 100

- Carbon Steel Insulated

- Up to 120°C
Reparation:
Visual standard St 3 (SIS 05 59 00 or
(HandIPower tool cleaning) BS 7079).
Priming:
Two pack surface tderant pdyamhle
aluminium epoxv.
. .
Finish:
Two pack surface tderant MI0 high build 1 x 200

Total 300
I DOC. NO. KOC-P-003 1 Page 27 of 38 I Revision 1
I
SCHEWLE A1 Cart..

-- Carbon Steel Fireproofed Rwaration: As above "A7" remarks.

Up t o 12O0C Visual standard Sa 3 /SIS 0 5 5 9 0 0 w If fire proofing to be applied within 7 days,
BS 7079). don't apply tie coat.
Priming:
Inorganic zinc silicate. 1x 50
~i coat:
Two pack epoxy tie coat. 1 x 25

Total 75
- Carbon Steel Insulatedlfire Reparation:
Visual standard Sa 3 (SIS 0 5 59 00 w
As above "A7" remarks.

- proofed.
Temperature up to 400°C. BS 70791.
Primina:
Inorganic zinc silkate 1x 7 5
~inish:
"Zinc free" Inorganic silicate Mgh 1x 75
temperature air curing.
Total 150
- Stainless steels AlSl300 and Rewration: Under no circumstances shall zinc containing
4 0 0 series and duplex types. -Visual standard Sa 2 % paints be used on stainless steel surfaces.
- Up t o 120°C -In accordance with clause 8.6

Finish:
Two ~ e c kamlk:cdvurethane
- Austenltk stainless steels Preparation: Same as A 1 2 above.
- Temperature > 120°C -
-
Visual standard Sa 2 %
In accordance with clause 8.6
Coatina:
Two coats of Foster Atlas heat
-
resistance 57O 73O or approved
equivalent.
Total 160
I DOC. NO. KOC-P-003 Page 28 of 38 1 Revision 1
I
APPENDIX 3

SCHEDULE 6: MAINTENANCE PAINTING SYSTEMS FOR ONSHORE STRUCTURAL STEEL WORKS

B1 Gdvaized Surfscsa

Items: Ladders, Handrail, Fencing, Stairtreads. Cable trays. Open grid flooring steel gratings, toe boards and Platforms.

Twopack epoxy maintenance Preparation: Thickness excluding galvanizing.

Handlpowerhlast cleaning in accordance
with clause 8.5.
Priming:
. .
Zinc Phosohate 2aack emxv.
Finish:
Acrylic modified 2pack polyurethane.

Total 100
-
- -

CMori~tedlscrylatedrubber PreRaration: Thickness excluding galvanizing.

maintenance. HandlpowerlMast cleaning in accordance
with clause 8.5.
Priming:
Zinc Phosphate Chlorinated a acrylated
rubber.
Finish:
Chlorinated or acrylated rubber. 1x75

To t d 125

Oil modified alkyd Prowration: Thickness excluding galvanizing.

maintenance Handlpowerhlast cleaning in accordance
with clause 8.5.
Primina:
Zinc PhosDhate oil modified
~ l k.v d- l ~ h e ~ mbased.
lic
Finish:
M I 0 A l k y d l p h e d c resin based. 1 x 60

Total 110
 DOC. NO. KOC-P-003

APPENDIX 3
SCHEDULE BI Cart..
82 Not Gahmfzed
Items: Staktreads, Open grid Ilooring steel gratings, Handrail and General stmcturd steel works.

REMARKS

Staimeads, open grid flooring Preparation: This system shall be used only for maintenance
steel gratings. Visual standard Sa 2 or St 3 purposes and subject to KOC approval.
(Bituminous paint Paintina Svstem:
maintenance) Three coats of Biiuminous aluminum 3x40
paint.

Total 120
HaMkailslGemnal structural Reparation:
steel work. Visual standard Sa 2%
Primimr:
Zinc rich epoxy
Intermediate:
Two-pack High build MI0 epoxy
Finish:
Two pack a c r y k polyurethane

1 Total 245
I DOC. NO. KOC-P-003 Page 30 of 38 Revision 1

APPENDIX 3

SCHEDULE C: MAINTENANCE PAINTING SYSTEMS FOR INSTRUMENTATION & EQUIPMENT

hems: Rotahg Equipments fPumps, Compressors, Motors, etc.). Electrical Equipments and Equipment's Supports.

Pumps, Compressors Motors, - As for A l - 1 , A7, and A l l systems. Manufacture maintenance standard shall be
Fans etc. - Machinery, drivers, instruments 81associated valves may be finish subjected t o KOC approval.
coated in accordance with manufacturer's maintenance standard
coating systems. If it is not availablelobsdete, use system A7 or A 1 1.
- The paint system must be capable of withstanding the environmental
conditions for period of 5 years t o Ri3 per BS 3900 H3 scale of
degree of rusting.
Movina Parts: flywheels Reparation:
Shaft Couplings etc. Visual Standard Sa3.
Coatirm Svstem:
Shall be as for system A l - 1 .
aecMcsl Eabment - This type of equipment shall be prepared, primed 81finished in Manufacture's maintenance standard shall be
Motors, Switchgears, Std. accordance with the manufacturer's maintenance Standard. If it is not subjected t o KOC approval.
Equipment available or obsolete, use system A 1-1.
Transf onnerlRectMer - The system must be capable of withstandinQ the environmental
conditions for period of 5 years t o Ri3, per BS 3900 H3 scale of
degree of rusting.
Housings and equipments PreDaration: Housings shall display a smooth finish
supports. Visual standard Sa 2 W appearance.
Coati~ svstem:
--
As for A 1-1 svstem.

Control Panels As for C3 System

I --- All panels must display a smooth finish
appearance. Hammered or stippled etc. are
not accmtable.
1 DOC. NO. KOC-P-003 Page 3 1 of 38 Revision 1 1
APPENDIX 3

SCHEDULE 0: MAINTENANCE PAINTING SYSTEMS FOR OFFSHORE STRUCTURES & EQUIfWENT.

-
Scope: External Surfaces Subsea. A6nwpheric zone and Splash zone.

Items: Structural steel. Tanks. Vessels, Piping. Plant Equipment.

SCOPE

- Carbon steel Uninsulated Reoaration:

- Up to 120°C Visual standard Sa 2%
Priminn:
Zinc rich epoxy 1 x 50
Intermediate:
MI0 2 pack high build epoxy (2 coats) 2 x 100
Finish:
Modified 2 pack acrylic polyurethane 50

Total 300

- Carbon steel Uninsulated Rmaration:

-(power
Up to 120°C
tool cleaning)
Visual Standard St 3
Primina:
Two pack, surface tolerant, pdyamide 1 x 125
cured epoxy.
Intermediate:
Two pack, surface tolerant, Mgh build 2 x 100
MI0 epoxy.
Finish:
G a c k acrylic modified 1 x 50

Total 375
I DOC. NO. KOC-P-003 I Page 32 of 38 1I Revision 1

SCHEDULE Dl Cart..

MIN.THICKNESS
DFT (MICRON)

- Carbon steel Uninsulated Preparation: Overlap of zinc rich epoxy primer on to

- Up to 120°C Visual standard Sa 2% existing chlorinated rubber coatings to be
(Chlorinated rubber Priming: minimised.
maintenance) Zinc rich epoxy
Intermediate:
Chlorinated or acrylated rubber.
Finish:
Chlorinated or acrylated rubber.

-
Total 27 5
- Carbon steel Uninsulated Reparation:
- Up t o 120% Visual standard St 3
(Chlorinated tubber Rimina:
mdntenance) Two pack, surface tdetant, pdyamide
(Pawet tool cleaning1 cured epoxy.
Intermediate:
Chlorinated or sctyhted tubbet. 2 x 75
Finish:
Chlorinated or acrylated rubber. 1x 75

1o t d 350

- Csrbon s t d Uninsulated As for system A6.

-(Wet
Up t o 12O0C.'
dwssive blasting)
- Carbon Steel, Uninsulated As for system A7.
- 12O0C - 4oO0C
- Carbon steelllow aloy steel As for system A8.
surfaces Uninsulated
- Up t o 550°C
DOC. NO. KOC-P-003 I Page 33 of 38 I Revision 1
A
APPENDIX 3

IUM.THlcKNESS
w
DFT (MICRON)

- Carbon steel, Insulated Prevaration:

- Up t o 120°C Visual standard Sa 2 %
Primina:
Zinc rich epoxy
Finish:
Two pack high build M I 0 epoxy

Total 250
-- Up
Carbon steel, Insulated
t o 120°C
hemration:
Visual Standard St 3
(Power t d cleaning) Primina:
Two pack, surface tolerant, pdyamide
cured ewxv.
. .
Finish:
Two pack, surface tolerant, Mgh build
M I 0 epoxy.
Total 325
- Carbon s t e d Firsproofed As for system A10.
- U p t o 120ec

- Stainless d e d s AlSl300 and Same as for system A12.

400 series and duplex types.
- O p t 0 1 2 0 OC

-- Austedtk stainless steels

Temperature > 120°C
Same as for system A13.

Carbon steel Marine structures Prevaration:

and Jetties. Visual standard Sa 2 %
(Below main deck level) Primim
- -
Two rmck wlvamide
~inkh:
cured epoxv
. . I
Coal tar epoxy (2 coats)

Total 350 I
DOC. NO. KOC-P-003 Page 34 of 38 Revision 1

APPENDIX 3

SPEClFlCATKlN IIIIIIY.THICKNESS ROMARltS

DFT (MICRON)

Galvanized steel structure As for system B1-1 above.

HandrailRadders

Galvanized steel structure As for system 81-2 above.

Handral
(Chlorfnated rubbet
maintenance)
Galvanized steel structure Replace when necessary or apply system 82-1.
Grating BS 729
-
Deck Heavy Duty
Non-slip
Premration:
visual standard Sa 2%
Primina:
Zinc rich 2 pack epoxy
Finish:
Silica sand filled
modified epoxy cladding
covered with non-sparking
eggregate, sweep away excess
-
Seal:
2 pack epoxy 50

Total 30100 (30.1 mm)

Deck Heavy Duty Preparation:
Non-dp Visual Standard St 3
(Power tool cleaning) Finish:
Non skid tiles edheshrelv bonded t o
the substrate
Total 1 x 3000 (3mm)
Deck Light Duty Preparation:
Non-slip Visual standard Sa 2%
Primina:
Zinc rich 2 pack epoxy
Finish:
Two pack epoxy, cover with non-
sparking aggregate
1 DOC. NO. KOC-P-003 1 Paae 35 of 38 1 Revision 1 1

APPENDIX 3

SCOPE SPECIFICATION MlN.TMCKNESS REMARKS

DfT (MICRON)

Deck Ught Duty Reparation:

Non-slip Power tool visual standard St3
Primins:
(Power tool cleaning) Two pack, surface tolerant, polyamide
cured epoxv.
. .
Finish:
Two pack epoxy, cover with non-
sparking aggregate

I Total 375 I
- Carbon steel Splash Zone . Promration: Splash zone area will as be defined by the
- Above LAT t o under main Visual standard Sa 2 % contract document.
deck and Rising main Coating Svstem:
Caissons conductors Three coats of pdyamide coal tar 3 X 200
epoxy
- -
Total 600
- Cwbon steel Splash Zone Reparation: Same as D2-1
- Above LAT t o the spider Visual standard Sa 2%
deck and Rising main Coating system:
Caissons1 conductors Two pack epoxy coating (solvent free) 3000
(Alternative)
Total 3000 (3 mm)
 APPENDIX 3

SCHEDULE E: MAINTENANCE PAINTINGICOATING SYSTEMS FOR STORAGE AND

PROCESSING EQUIPMENT - INTERNAL SURFACES.
Itelm: Sted mh, v d . cdumnr. repcuatm..etc., f a multiphase oa/gas/ pmduced water,
braddsh water and sea water finduding Mamd stiffeners, piping and other structured.
Gonerd m d Fresh water sewices (inchding b t e m d stmcners. piping and structures).

MIN DIT
- (MICROW
Internal areas of s t d Pre~aration: Coating
tanks, vessels, Visual Standard Sa 2% Integrity shall
columns, separators Surface profile 7 5 micron. be checked as
and etc. for multiphase Primino: per para.
oillgasl produced Polyamide epoxy primer 50 10.6.5.
water,brackish water, Finish:
sea water and general Two coats of c o d tar high 2x15 0
water services. build epoxy paint.
(Including internd
stiffeners, piping and Total 450
other structures).
Same as above. Pre~aration: Same as E l
Same as E l above
(Alternative) Primina/lntermed./Finish:
Three coats of coal tar 3x15 0
epoxy (Amine cured)

Total 450
Fresh Water Services Pre~aration: Same as E l
(Including internal Same as E l
stiffeners, piping and Primina: Primer and
other structures). Amine Adduct Cured finish paints
epoxy shall be
IntermediatelFinish: approved by
Two pack, solvent free. NWC (National
polyamide cured high Water Council)
build epoxy and health
authority.
Total 350

Maintenance of internal lining systems shall be in accordance with KOC-P-002 Part 1 (Gunite Lining) and part
2 (Fibreglass Lining).

The contractor shall prepare a detailed procedure for all internal coatingnining maintenance work (spot repair
or complete replacement of coating system) for KOC's review and approval.

The selected maintenance coatingllining procedure shall be based on KOC's inspector recommendations.
, Touch upirepair maintenance, commonly used for external coating by means of surface tolerantlnormal
1 systems, shall not be amlied on internal coatinas.
 APPENDIX 4

PAINTING RECORDIDATA SHEET

Proposed by .......................................... Check& by ..................... Date .....................

ltembeingpdnted ...................................bcation...............................................................
Surface Are8 .........................................

Substrate Materid ................................... T i m .............................

Maintenance Pdnting
Procedure (8) ........................................

A. Surfim Repdm

Surface Cleanliness Cleaning Method(s1

Visual Standard 1..............................

Surface Conditions 2. .............................

Surface Profile Height 3. .............................

(Micron)

Ambient Temperature Abrasive type ...............................

Contaminant8
Free Test Abrasive Sieve Size ......................
Dew Point

Relative
Humidity (%)

Surface
Temperature (OC)

6. Paint Application Equipment

Primer 2nd Coat 3rd Coat 4th Coat

Conventional Gun ...................................................................................

Airless Tip SizdAngle (thouldeg) ...................................................................................
Pump Ratio ...................................................................................
Supply Air Pressure (psi) ...................................................................................
 Relative Humidity (%) .................................................
Surface Temperature ('C1 ................................................
Ambient Temperature ' .................................................
Dew Point .................................................
WetlDrylHot Surroundings ................................................
Other weather Conditions .................................................
...
(Rain, wind, etc )

D. Paint 8 Coating Materids

Manufacturer

Batch No. Product No. No. of Coats Curing Period Min. DFT

Primer
Intermediate
Finish
Colour Coding
Over Coating
Time Interval
Total WFT
Total OFT
Adhesion Test
Pinhole Test
Zinc Primer
Curing Test

REMARKS :