Hacker News new | past | comments | ask | show | jobs | submit login

You're not wrong, this was how fuses were originally implemented in their earliest forms in the early days of integrated circuits.

A common technique was using diodes. Zener diodes are normally used to suppress overvoltage, but they're only useful for transients, and easily destroyed by a sustained, constant overvoltage due to excessive power dissipation. This is a serious problem in surge protector designs. "If life gives you lemons, make lemonade". Since they fail as a short circuit, early chip designers exploited this property as a one-time programmable fuse for factory calibration.

Quote Troubleshooting Analog Circuits by Robert A. Pease.

> As mentioned earlier, a diode tends to fail by becoming a short circuit when overpowered, and zeners cannot absorb as much power as you would expect from short pulses. How dreadful; but, can IC designers serendipitously take advantage of this situation? Yes!

> The Vos of an op amp usually depends on the ratio of its first-stage load resistors. IC designers can connect several zeners across various small fractions of the load resistor. When they measure the Vos, they can decide which zener to short out - or zap - with a 5-ms, 0.3- to 1.8-A pulse. The zener quickly turns into a low-impedance (= 1 Ω short), so that part of the resistive network shorts out, and the Vos is improved.

> In its LM108, National Semiconductor first used zener zapping, although Precision Monolithics (Santa Clara, CA) wrote about zener zapping first and used it extensively later on. Although zener zapping is a useful technique, you have to be sure that nobody discharges a large electrostatic charge into any of the pins that are connected to the zener zaps. If you like to zap zeners for fun and profit, you probably know that they really do make a cute lightning flash in the dark when you zap them. Otherwise, be careful not to hit zeners hard, if you don’t want them to zap and short out.

> These zener zaps are also becoming popular in digital ICs under the name of “vertical fuses” or, more correctly, “anti-fuses.” If an IC designer uses platinum silicide instead of aluminum metallization for internal connections, the diode resists zapping.

Nowadays they are implemented as a write-only EEPROM or Flash memory (and can even be overwritten in some designs using a special programmer), but the name "fuse" is still used for historical reasons, and to reflect their software-irreversible nature.

Also, fun fact: since fuses are EEPROMs, they're vulnerable to potential data corruption just like any other EEPROMs. If a fuse bit ever "gets loose", it can brick many chips since their boot configurations are no longer correct. It's especially problematic for space applications. This is also used for chip cracking - you can remove the "program read-protection" bit in some microcontrollers by exposing the fuse portion of the decapped silicon die under UV light. BTW, if you ever see a computer that reports an "Intel Core i6" processor model, it's likely a corrupted fuse bit (yes, this was a real incident).




>"Intel Core i6"

Guess it must have been an i7 then, which is a 1 bit disctance, while i3 and i5 would have been a 2 bit distance (both as number and ascii symbol).




Join us for AI Startup School this June 16-17 in San Francisco!

Guidelines | FAQ | Lists | API | Security | Legal | Apply to YC | Contact

Search: